High-Efficiency Spiral Classifier for Mineral Processing and Separation

• Customization: Available
• Type: Spiral Separator
• Voltage: 380V
• Model NO.: customizable
• Material Feature: Oil Resistant
• Certification: GB/T 19001-2016/1s0 9001:2015
• Energy Saving: Energy Saving
• Warranty: 1 Year Apart From Wearing Parts
• Color: Red/ Yellow/Orange/or on Requst
• Customized: Customized
• Condition: New
• After-sales Service: Installation Guildance, 24h Quick
• Machine: with Swing Feeder, Screw Conveyer, Grid Ball Mill
• Delivery: Specific Negotiation
• Model No.: Customizable
• Applicable Industries: Energy & Mining
• Transport Package: Export Packing Standard
• Specification: 3000X12000
• Trademark: CR Xuzhou Churun
• Origin: Jiangsu Xuzhou
• HS Code: 8474100000
• Production Capacity: 20 Set / Month

Product Description

Product Description

Spiral classifiers are cutting-edge devices in mineral processing and classification, meticulously engineered to leverage the rotating motion of spiral blades for accurate material classification and dewatering. Primarily utilized in grinding circuits, these durable machines efficiently separate fine materials that have reached the desired particle size, while adeptly redirecting coarser materials back to the grinding mill for further refinement, thereby guaranteeing optimal processing efficiency.
Celebrated for its versatility, the spiral classifier shines in sizing pulp during metal beneficiation processes and is proficient in desliming and dewatering operations in ore washing. Often combined with ball mills to establish highly efficient closed circuit processes, this machinery features a simple yet dependable structure that ensures ease of operation. Using the principle of varying sedimentation rates based on particle size and specific gravity, fine ore particles elegantly float to the surface, creating an overflow, whereas the more substantial coarse particles settle to the tank's bottom. This brilliant grading mechanism utilizes mechanical classification, pushing the screw to discharge graded materials. Fine powders are adeptly filtered, while the spiral plate skillfully guides coarse materials back to the mill's feed port, with the filtered fine material gracefully exiting through the overflow pipe.

Dry Ball Mill Production Line With Classifier:
The Dry Ball Mill serves as the counterpart to the wet type ball mill, predominantly utilized in construction and chemical industries for precise powder production. It is an essential component in industrial grinding plants.

Characterized by its grid structure, dry type ball mills are crucial for processing various material sizes; choosing the right ball mill with the suitable length and diameter ratio is essential. The separator governs the end product, while an integrated ventilating device enhances material mobility within the mill. Zoneding Machine's dry type ball mills are widely used in processing limestone, granite, gypsum, phosphate rock, activated carbon, and cement. Known for their stability and ease of maintenance, these mills are a reliable choice.

Working Principle:

The spiral classifier operates on a sophisticated stratification principle, set in motion by the rotational action of spiral blades. As materials enter the classifier, the upward motion of the blades propels them along. Here, due to their diminutive size and increased hydrodynamic resistance, fine materials ascend with the blades, overflowing from the classifier's top. In contrast, the more robust coarse materials, characterized by their larger size and reduced hydrodynamic resistance, settle beneath the blades and are channeled through a designated opening at the base, returning to the grinding mill for further processing.

 

Spiral classifiers are vital components in a wide range of sectors, including mining, mineral processing plants, construction materials, and the chemical industry. They play an instrumental role in material classification and dewatering within grinding circuits and are crucial for the regrinding of coarse materials, thereby enhancing overall operational efficiency.

Advantages:

• Effective Classification: Meticulously refined, it accurately distinguishes and separates fine materials that have achieved the desired particle size with exceptional precision.
• High Processing Capacity: Perfectly optimized for extensive, large-scale classification operations, providing superior capability and performance.
• Easy Operation: Effortlessly manageable to control and maintain, ensuring seamless and efficient operation at all times.
• Low Energy Consumption: This equipment is noteworthy for its energy-efficient design, consuming significantly less energy compared to other classification apparatus.

Types:

Single Spiral Classifier: Equipped with a single spiral blade, this model is perfect for small-scale classification tasks, offering precise processing capabilities.
Double Spiral Classifier: Featuring dual spiral blades, it is designed for large-scale classification operations, delivering enhanced processing capacity and superior classification effects.
High Weir Spiral Classifier: Notable for its elevated weir plate, this classifier offers superior control over material classification and overflow management.

Precautions:
Select the suitable type of spiral classifier based on the materials' characteristics and specific classification requirements to ensure optimal performance.
Conduct routine inspections of the spiral blades to detect any signs of wear and execute timely replacements. This proactive approach is essential to uphold optimal efficiency and significantly extend the lifespan of the equipment.
Upholding cleanliness is of paramount importance. Ensure the equipment remains immaculate to avert any material blockages, which is crucial for guaranteeing uninterrupted and seamless operation.
Achieving superior classification results hinges on stability. It is imperative to ensure that the classifier operates with consistent stability, thereby facilitating consistently outstanding performance.

 

Product Parameters

 

Outstanding Features of Innovative Spiral Classifier:
1. Discover the effortless operation with its simple structure, delivering unparalleled reliability and performance you can trust; 2. Leveraging an advanced mechanical classification system, it differentiates based on the unique sedimentation speeds of solid particles, determined by their varying sizes and specific gravities; 3. Masterfully classifies ground material powder from the grinder, with the spiral chip seamlessly directing coarse grains back to the grinder's inlet and discharging finely classified grains smoothly from the overflow surface; 4. Built with a robust foundation of channel steel and a body crafted from durable steel plate, ensuring strength and longevity; 5. Engineered with an innovative lower spiral bearing support featuring exceptional wear-resistance, designed to extend durability and lifespan; 6. Offers flexible lifting device options, including both electric and manual, tailored to meet diverse operational requirements.

Harnessing the core principle that solid particles differ in size and specific gravity, thereby affecting their settling speed in liquid, this classifier stands out in its functional excellence. Fine ore particles gracefully ascend to the water's surface and overflow, while coarser particles descend to the tank's bottom, driven by the screw towards the discharge area. This mechanism precisely grades ground powder within the mill, with the spiral plate guiding coarse materials back into the mill's feed port, while fine, filtered materials effortlessly exit through the overflow pipe.

 

ype	Model	Specifi- cations	(mm) Spiral- dia	(r/min) Spiral Speed	Water		Dip (')	(t/d) Worker		Driving Motor		Lift Motor		Weight (kg)
					Length (mm)	Width (mm)		Overfiow Traffic	Send Retur Quantity	Model	kW Power	Mode	kW) Power
High Weir Single Screw	FLG-5	φ500	500	8~15	4500	555	14°~18°30'	32	143~261	Y90L-6	1.1			1600
	FLG-7	φ750	750	4~9.9	5500	830	14°~18°30'	65	256~564	Y132S-6	3			2900
	FLG-10	φ1000	1000	1.6~7.6	6500	1112	14°~18°  30'	85	473~1026	Y132M-6	5.5			4400
	FLG-12	φ1200	1200	5~7	6500	1372	14°~18°30'	155	1170~1600	Y132M-6	5.5	Y90L-4	1.5	8800
	FLG-15	φ1500	1500	2~6	8265	1664	14°~18°30'	235	1140~2740	Y160M-6	7.5	Y100L1-4	2.2	11680
	FLG-20	φ2000	2000	3.6~5.6	8400	2200	14°~18°30'	400	3890~5940	Y160L-4	15	Y100L2-4	3	20450
	FLG-24	φ2400	2400	3.6	9130	2600	14°~18°  30'	580	6800	Y180M-4	18.5	Y100L2-4	3	25650
	FLG-30	φ3000	3000	3.2	12500	3200	14°~18°30'	890	11650	Y225M-6	30	Y112M-4	4	37000
High Weir Double Screw	2FLG-12	φ1200	1200	6	6500	2600	14°~18°30'	310	2340~3200	Y132M-6	5.5×2	Y90L-4	1.5×2	15840
	2FLG-15	φ1500	1500	2.5,4,6	8250	3200	14°~18°30'	470	2280~5480	Y160M-6	7.5×2	Y100L-4	2.2×2	22100
	2FLG-20	φ2000	2000	3.6,5.5	8400	4280	14°~18°30'	800	7780~11880	Y160L-6/4	11×2 15×2	Y100L2-4	3×2	36400
	2FLG-24	φ2400	2400	3.67	9130	5100	14°~18°30'	1160	13600	Y180M-4	8.5×2	Y100L2-4	3×2	45874
	2FLG-30	φ3000	3000	3.2	12500	6300	14°~18°  30'	1785	23300	Y200L-6	22×2	Y112M-4	4×2	73030

Packaging & Shipping

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we pride ourselves on ensuring your valuable High-Efficiency Spiral Classifier for Mineral Processing and Separation reaches you in pristine condition. Our sophisticated packaging protocols begin with disassembling our state-of-the-art machinery, optimizing it for safe and efficient transit. Recognizing the unique requirements of each piece, we offer an array of meticulous packing methods designed to provide unparalleled protection. Choose from our streamlined nude packing for straightforward shipments, bundle packing to enhance collective security, or our enduring grass rope packing. For robust safeguarding against environmental factors, we offer reliable waterproof packing. Our solid wooden pallets packing adds an extra layer of safety, while our robust wooden box or carton box packing ensures the utmost protection for your equipment. Experience the peace of mind that comes with our comprehensive packaging solutions.

After Sales Service

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we take immense pride in offering unrivaled after-sales service and expert consultation. Our dedication to customer satisfaction distinguishes us from the competition, ensuring our presence whenever you need support. Through our comprehensive communication channels-sales hotline, email, Skype, or MSN-our professional team is committed to providing swift responses to your inquiries, with most emails addressed within a remarkable 30-minute timeframe.
Our team of highly skilled technicians is equipped with cutting-edge technological diagnostic tools, empowering them to swiftly and accurately troubleshoot any issues while optimizing the performance of your equipment. This proactive approach minimizes downtime and enhances overall efficiency, ensuring your operations continue to run seamlessly and without interruption.
We also excel in offering an extensive range of consumable and electrical/mechanical spare parts, meticulously catering to all your operational requirements with precision and care, guaranteeing you have the necessary resources to maintain optimal functionality and performance.
Pre-Sales Service
• Provide in-depth insights into our production procedures, fostering transparency and understanding from the very beginning of our partnership.
• Deploy seasoned engineers to manage installation and testing, ensuring seamless integration and flawless functionality.
Sales Service
• Develop bespoke solution designs tailored to meet your unique operational demands and challenges, ensuring optimal outcomes.
• Present detailed product renderings and steel structure drawings, enabling you to visualize your project with absolute clarity and precision.
• Offer access to successful project examples and arrange visits to our state-of-the-art production and R&D facilities, providing invaluable firsthand insights into our capabilities and innovation.
After-Sales Service
• One-year quality warranty paired with lifelong maintenance, delivering peace of mind and unwavering reliability.
• Benefit from complimentary repair services, covering both labor and materials, during the warranty period. Post-warranty, we offer reasonably priced spare parts and maintenance services, while consistently standing by our products by addressing any inherent defects.
• Our swift response time is unparalleled: upon receiving your notification, we pledge to provide rapid 24-hour technical support, ensuring your operations are swiftly restored and running efficiently in no time.

 

FAQ

Q: How to get the free solution and quotation?
A: Please send inquiry to us, leave your whatsapp and email, our sales manager will contact you within 1 hours.

Q: Are you manufacture or trading company?
A: We are factory, established in 2009.

Q:How long is the delivery time of your product?
A:The delivery time is within 30 working days.

Q:What is the payment term?
A:The payment term is T/T.

Q:How long is the product warranty period?
A:Our warranty period is 1 year, excluding wearing parts.

Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.

Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.