Multi-Purpose Ball Mill for Optimal Material Processing Solutions

• Customization: Available
• After-sales Service: Installation Guildance, 24h Quick
• Warranty: 12 Months After Installation
• Model NO.: 3600x4500
• Certification: ISO
• Customized: Customized
• Automatic Grade: Semiautomatic
• Electricity: Depends on Your Request
• Control Box: Included
• Color: Gray, White, Yellow, Customer-Specified, etc.
• Export Markets: Global
• Spare Parts Supply: Intermediate Delivery
• Transport Package: Standard Container
• Specification: According to model
• Trademark: Xuzhou Churun
• Origin: Xuzhou, Jiangsu
• HS Code: 8474209000
• Production Capacity: 20 Set / Month

Product Description

Product Description

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands as a distinguished and esteemed leader on the global stage in the field of grinding equipment research and development as well as in production. Renowned for our unrivaled domestic grinding mill design team and groundbreaking process technology, we are equipped with unrivaled production machinery. Our company has meticulously established a comprehensive mill experiment, testing, measurement, and service supply framework that sets industry standards. By leveraging cutting-edge technology, we excel in crafting an extensive array of mills, including ball mills, rod mills, cement mills, bearing mills, bushing mills, overflow mills, lattice mills, and air coal mills. This makes us a powerhouse in the world of milling solutions.

Introducing the Versatile Ball Mill, a celebrated grinding apparatus meticulously engineered to transform crushed materials into ultra-fine powders with remarkable efficiency and accuracy. This distinguished collection of ball mills finds extensive applications across various industries and mining enterprises. It serves sectors such as mining ores (Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, Limestone, Gypsum Powder), metallurgy, building materials, chemicals, and other grindable mediums. Expertly designed for both wet and dry milling processes, these mills offer seamless operation in both open circuit grinding or a circular grinding setup with a power feeder. Noteworthy for its innovative design, the Versatile Ball Mill exhibits outstanding adaptability to diverse raw materials, rapid operational speed, an impressive crushing ratio, extensive capacity, and an intuitive user interface that ensures effortless operation.
Wet Grinding Ball Mill Working Principle:
The working principle of the wet grinding ball mill is a stunning testament to engineering excellence. The electric motor engages the cylinder to rotate through a sophisticated reducer mechanism, causing the inner broken ore and steel balls to ascend to a specific height due to the perfectly harmonized blend of friction and eccentric forces generated by the rotation. As gravity takes charge, the descending ores are expertly pulverized by both impact and grinding forces. The finely crushed ore exits the cylinder via the discharge section and undergoes classification by a spiral classifier. Coarse sand is skillfully rerouted back to the ball mill by the joint feeding machine for further grinding, ensuring optimal refinement. The feeding machine guarantees a continuous and unwavering material supply, delivering ores into the ball mill with unwavering consistency. Consequently, the ground materials are perpetually discharged from the Chinaware ball mill, establishing it as an unstoppable 24/7 powder grinding powerhouse.

Characteristics

1. Large ring gear, large side cover, and robust bearings: Our state-of-the-art Versatile Ball Mill is crafted with a generously proportioned gear hub that guarantees exceptional durability and longevity. The outstanding resilience is further enhanced by employing a high-frequency quenching heat treatment process on its modulated surface. The sprocket is similarly reinforced through this advanced heat treatment technique, ensuring unparalleled strength and reliability.
2. Energy saving: Ingeniously replacing traditional slide bearings with innovative ball bearings, our mill significantly reduces friction levels, facilitating smoother and more efficient operational starts. This revolutionary improvement delivers impressive energy savings of 10-15% compared to conventional ball mills, establishing a new benchmark in energy efficiency.
3. Large processing capacity: Our cutting-edge mill features a precision-engineered discharge disc and a standard mill grate plate, boosting its processing capacity by an impressive 20% over energy-saving conical ball mills. It redefines productivity effortlessly, catering to demanding industrial requirements with remarkable ease.
4. Efficient mud management: With an intelligently optimized low mud surface at the discharge port, this mill excels in swift mud removal, effectively minimizing the risk of redundant ore grinding. This ensures unparalleled efficiency and precision, preserving valuable resources while enhancing operational performance.
5. Optimized ball loading: Demonstrating exceptional versatility, our mill adeptly accommodates a wide array of ball sizes, ranging from large to small. This dynamic ball loading system ensures that smaller balls are retained efficiently, maintaining peak operational conditions and optimizing overall performance.
6. Easy installation: Simplifying installation, our advanced equipment is equipped with an integral supportive frame that streamlines the setup process. This thoughtful design ensures a hassle-free and seamless on-site installation experience for our clients.
7. Reliable electronic control system: Outfitted with a sophisticated electronic control system, our mill offers comprehensive protective measures against motor overcurrent, power failures, and power supply imbalances. This cutting-edge system promises dependable, worry-free operation, safeguarding your investment at every step of the way.

Detailed Photos

Ball MillStructure: Dive into the exceptional craftsmanship of this groundbreaking grinding mill, purposefully crafted to set new standards in efficiency and high performance. The comprehensive feeding system ensures uninterrupted operations, while the streamlined discharging mechanism promises supreme functionality. At the heart of its design is a robust transmission system, a true marvel of engineering, boasting a precision-calibrated speed reducer, compact yet mighty transmission gear, cutting-edge electrical machinery, and the latest in electric control technology. This masterful integration of innovative components elevates it as the pinnacle of engineering brilliance, leading the way in contemporary machinery solutions.

Product Parameters

Our commitment to quality is unwavering; only products that meet our stringent standards reach the market. This steadfast dedication to excellence has rapidly propelled us to a leadership position both domestically and internationally. The superior quality and reliable performance of our offerings are the cornerstones of our success, instilling confidence in our valued customers.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball  Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we prioritize the safe and efficient delivery of the Versatile Ball Mill, designed specifically for Quicklime and Fly Ash Applications. Our commitment to quality begins with a detailed disassembly process, ensuring each component of the machinery is perfectly prepared for transport. We then employ a selection of advanced packaging methods to guarantee the utmost protection. Our techniques range from nude packing for straightforward handling, to bundle packing for optimized space usage, and grass rope packing for those who value eco-conscious solutions. Additionally, we offer water-proof packing to defend against moisture, and our premium options include wooden pallet, wooden box, or carton box packing, each meticulously crafted to maintain the pristine condition of our products. This strategic approach ensures that every Versatile Ball Mill arrives at its destination in perfect condition, reflecting our dedication to excellence throughout the delivery journey.

Our Advantages

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly showcases our expansive, state-of-the-art facilities, luxuriously spread over an impressive area of 5000 square meters. Our infrastructure stands as a beacon of our prowess and unwavering commitment to achieving unparalleled excellence.
At Churun, we are passionately committed to placing our valued customers at the very core of our endeavors. We provide bespoke, holistic plant equipment configuration solutions that are meticulously tailored to harmonize with your specific requirements. With pride, we have successfully established close to 300 thriving production lines across a spectrum of global industries including cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal, solidifying our position as industry frontrunners. Our technical team, a distinguished group of seasoned experts, brings an abundance of design expertise and extensive experience, ensuring unmatched market success and garnering the unwavering trust and admiration of our users worldwide. As we forge ahead, Churun Heavy Industry remains resolute in our commitment to professionalism, integrity, and innovation, promising you efficient, reliable equipment and technical solutions that seamlessly integrate with contemporary advancements.
Headquarters of
Churun
is strategically nestled in the dynamic and vibrant city of
Xuzhou
city, a sprawling area encompassing approximately 200,000 square meters. Our cutting-edge facilities house over 200 sets of advanced large and medium-sized metal processing equipment, including lathes, riveting machines, welding equipment, and assembly stations, meticulously designed to meet your most demanding requirements with precision and excellence.

In the present day, our products are distinguished by the high acclaim they receive from both domestic and international clientele. Our triumphant export ventures extend across a diverse array of countries and regions, such as Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and numerous others, showcasing our extensive global reach and esteemed reputation.

After Sales Service

Best Service: Our commitment to excellence is reflected in our unrivaled after-sales support and expert consultation. Distinguished by our customer-centric philosophy, our dedicated team remains readily accessible through versatile channels such as our sales hotline, email, Skype, or MSN. We pride ourselves on our swift response times, typically addressing inquiries within a mere 30 minutes, ensuring that your needs are met with the utmost priority and efficiency.

Pre-sale Services: Enthusiasm
Our pre-sale services offer a comprehensive and enthusiastic approach, providing you with a meticulously crafted initial plan. This includes an intricate process flow design and the manufacturing of equipment that is precisely customized to fulfill your unique specifications, ensuring tailor-made solutions that align perfectly with your needs.

Sale Services: Commitment
Our unwavering commitment to excellence is evident through our dedicated team of expert technicians who are dispatched to your site. They oversee the installation and fine-tuning of equipment, provide exhaustive operator training, and execute detailed joint check and acceptance procedures, guaranteeing seamless integration and flawless operation of the machinery.

After-sale Services: Loyalty
Driven by our dedication to fostering lasting partnerships, we are committed to regular follow-up visits. This engagement allows us to remain attuned to your evolving needs, ensuring your continued satisfaction and optimizing the performance of your equipment over time.
Furthermore, we reinforce our commitment with a comprehensive one-year warranty that underscores the reliable performance of your machine. Our well-stocked inventory of essential spare parts ensures that replacements are dispatched without delay, significantly minimizing any potential downtime and enhancing operational continuity.

We cordially extend a warm invitation for you to visit our esteemed company and state-of-the-art workshop. We are eager to collaborate with you, offering the most suitable products at highly competitive prices, and ensuring a productive partnership that meets your every expectation.

FAQ

1 . Why Choose Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd:
1. Over three decades of unparalleled expertise.
2. We are the premier supplier of mining machinery, construction machinery, machine casting, and forged parts.
3. Our products meet the stringent ISO9901:2000 quality management standards.
4.We offer video calls at any time to showcase our actual factory operations.

2. How long is the delivery time of your product?
The delivery time is within 30 working days.

3. Payment Terms:
A: Accepted payment methods: T/T, Cash. 30% deposit upon signing the contract, with the balance due before shipping.

4. How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.

5. What after-sales services does your company offer?
We provide clients with foundation drawings for installation. Additionally, we offer guidance for the installation and operation of workers.

6. Can your company provide spare parts?
We can deliver spare parts within 30working days after your order. If your equipment was not manufactured by our company, please provide the drawing or part number of the wearing parts.