High-Efficiency Industrial Ball Mill for Bulk Material Grinding

• Customization: Available
• Application: Construction, Chemical Industry, Mineral Operation
• Certification: ISO
• Model NO.: 1830X7000
• Automatic Grade: Semiautomatic
• Electricity: Depends on Your Request
• Control Box: Included
• Color: Gray, White, Yellow, Customer-Specified, etc.
• Export Markets: Global
• Spare Parts Supply: Intermediate Delivery
• Transport Package: Standard Container
• Specification: According to model
• Trademark: Xuzhou Churun
• Origin: Xuzhou, Jiangsu
• HS Code: 8474209000
• Production Capacity: 20 Set / Month

Product Description

 

Product Description

The ball mill, an essential grinding machine, transforms crushed materials into ultra-fine power. Our premium series ball mill is specifically designed for industrial and mining enterprises, adeptly handling diverse materials such as Mining Ore, Gold, Copper, Lead, Manganese, Iron Slag, Silver, Aluminum, Limestone, Gypsum Powder, and more. It perfectly serves the metallurgy, building materials, and chemical industries. Whether for wet or dry milling, open circuit grinding, or circular grinding with a power feeder, this ball mill excels. It boasts a rational design, strong adaptability to raw materials, rapid operation, a high crushing ratio, substantial capacity, and is remarkably user-friendly.
Wet Grinding Ball Mill Working Principle:
The ball mill's operation begins with the electro motor driving the cylinder's rotation via a reducer. Inside, the broken ore and steel balls are elevated to a certain height by the lining board's frictional and eccentric forces, stemming from the cylinder's rotation. Gravity then plays its part, causing the ores to drop and undergo gradual pulverization through the combined impact and grinding forces. Once crushed, the ores exit the cylinder through the discharge section. The spiral classifier takes over, sorting the discharged ores, with coarse sand returning to the ball mill via the joint feeding machine for regrinding. This seamless process ensures the feeding machine consistently and evenly introduces materials into the ball mill, with the ground materials continuously exiting through the Chinaware ball mill, allowing for uninterrupted operation 24/7.

Characteristics

1. Equipped with a large ring gear, substantial side cover, and robust bearing, our design ensures an extended lifespan. The generously sized gear hub benefits from high-frequency quenching heat treatment, enhancing durability. The sprocket similarly undergoes this advanced quenching process, fortifying its modulated surface for optimal performance.
2. Energy Efficiency: By incorporating ball bearings instead of traditional slide bearings, frictional forces are significantly diminished. This innovation simplifies the starting process and reduces energy consumption by an impressive 10-15% compared to conventional ball mills, promoting a more sustainable operation.
3. Enhanced Processing Capacity: Leveraging the discharge disc and grate plate from standard mills, our product boosts processing capacity by over 20% compared to energy-saving conical ball mills. This allows for increased throughput and productivity, meeting the demands of high-efficiency mineral processing.
4. Optimized Mud Management: With a lower mud surface at the discharge port, the system facilitates rapid mud passage, effectively reducing the risk of ore overgrinding. This ensures a more precise and efficient separation process.
5. Versatile Ball Loading: Our design accommodates a range of ball sizes, allowing for both large and small balls to be loaded without the small ones being discharged. This feature ensures good working conditions and consistent output quality.
6. Simplified Installation: The equipment comes with a supportive frame, streamlining the installation process at the plant site and making it considerably easier for clients to set up and operate.
7. Advanced Electronic Control: Our sophisticated electronic control system incorporates protective measures against motor overcurrent, power failure, and supply imbalances. This ensures a smooth, 'worry-free' operation, safeguarding the ball mill's performance and continuity.

Detailed Photos

Ball Mill: Discover the pinnacle of mineral processing efficiency with our innovative Ball Mill. Engineered to perfection for grinding river sand, it ensures maximum productivity and enhanced performance, tailored for your specific needs. Structure: Experience the sophisticated engineering of our Ball Mill, featuring a meticulously designed feeding system, a refined discharging system, and a robust transmission system that includes a speed reducer, small transmission gear, and electrical machinery. The electric control system seamlessly integrates all components, ensuring optimal performance and reliability, all crafted to elevate your processing capabilities.
 

Product Parameters

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. ensures unparalleled quality, firmly committing to excellence by preventing the sale of non-conforming products. Our Premium River Sand Grinding Ball Mill leads the market at both domestic and international levels, thanks to its exceptional quality and reliable performance, paving the way for rapid market expansion.
 

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball  Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping

To ensure secure transportation and maintain the integrity of our Premium River Sand Grinding Ball Mill for Enhanced Mineral Processing, our packaging process is meticulously designed. Typically, the machines are disassembled prior to shipment and are packaged using various protective methods, including: nude packing for straightforward handling, bundle packing for consolidated shipments, grass rope packing for environmentally conscious options, waterproof packing to safeguard against moisture, and reinforced with wooden pallets packing. For further protection, we offer wooden box or carton box packing to provide additional layers of safety during transport.

Our Advantages

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. spans a vast 5,000 square meters, signaling our robust capacity for innovative manufacturing.

Churun Heavy Machinery is passionately customer-focused, tirelessly committed to delivering tailor-made, comprehensive plant equipment configuration solutions. With nearly 300 meticulously crafted production lines globally, we serve diverse industries including cement, chemical, lithium mica, taconite, metallurgy, and solid waste management. Our technical team, a cadre of seasoned industry experts, embodies profound design prowess and unparalleled experience. This combination has propelled us to market success, earning widespread trust and accolades from our clientele. Looking forward, Churun Heavy Industry pledges to steadfastly embrace professionalism, integrity, and innovation, advancing in harmony with the times. We aim to continue offering cutting-edge, reliable equipment and technical solutions that exceed user expectations.
Headquarter of Churun located in Xuzhou city, spans an impressive 200,000 square meters. Our facility boasts over 200 sets of cutting-edge large and medium-sized metal processing lathes, state-of-the-art riveting machines, advanced welding equipment, and precise assembly tools, ensuring unmatched production quality.

Our products enjoy a stellar reputation both domestically and globally, having been successfully exported to diverse markets such as Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, among other countries and regions. This international success is a testament to our commitment to excellence and customer satisfaction.

 

After Sales Service

Exceptional Service Excellence: Our after-sales service and consultation are unmatched, as we embrace a customer-centric approach in our business. Unlike many others, we ensure our availability on multiple communication platforms such as sales hotline, email, Skype, or MSN. We pride ourselves on our swift response, addressing emails within an impressive 30-minute timeframe.

Pre-sale Services: Passionate Enthusiasm
Tailored Solutions: We offer personalized prophase planning, process flow design, and manufacture equipment that align perfectly with your unique requirements, ensuring you receive a solution that's as special as your demands.

Sale Services: Dedicated Assistance
Comprehensive On-Site Support: Our skilled technicians are dispatched to your jobsite to guide the installation and adjustment processes. They provide operator training and collaboratively complete the inspection and acceptance with you, ensuring seamless integration and operation.

 

After-sale Services: Unwavering Commitment
Building Lasting Partnerships: We are committed to fostering long-term relationships by regularly conducting return visits to our valued customers, solidifying our dedication to your continued satisfaction.
Reliability and Assurance: Enjoy peace of mind with our one-year warranty, guaranteeing uninterrupted performance of your machine. Our strategic inventory management ensures a robust stock of spare parts, facilitating immediate dispatch of replacements right to your doorstep.

Invitation to Excellence: We warmly invite you to visit our company and workshop. We eagerly anticipate the opportunity to collaborate with you, offering the most suitable products at competitive prices tailored to meet your specific needs.

 

FAQ

Q: Why we believe in Xuzhou Churun industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
Q: Can I get special design for my own products?
A: We have our own R&D department to offer customization service for our customer.
Q: How long is the production time?
A: Based on the specific product.
Q:Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.
Q: Quality warranty?
A: Guarantee time: one year for main machinery.excluding wearing parts.
If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.
Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 30 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.
Q: What kind of drawing format is workable for you?
A: PDF, DWG, etc.
Q: How do I know the production? and shipping process?
A: We will double confirm your requirements, we will regularly report to you the production progress.