Heavy-Duty Industrial Ball Mill for Optimal Material Reduction

• Customization: Available
• After-sales Service: Installation Guildance, 24h Quick
• Warranty: 1 Year Apart From Wearing Parts
• Model NO.: 4200x13000
• Certification: ISO
• Customized: Customized
• Automatic Grade: Semiautomatic
• Electricity: Depends on Your Request
• Control Box: Included
• Color: Gray, White, Yellow, Customer-Specified, etc.
• Export Markets: Global
• Spare Parts Supply: Intermediate Delivery
• Transport Package: Standard Container
• Specification: According to model
• Trademark: Xuzhou Churun
• Origin: Xuzhou, Jiangsu
• HS Code: 8474209000
• Production Capacity: 20 Set / Month

Product Description

Product Description

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. has ascended as a distinguished leader in the global sphere of grinding equipment research and development. Renowned for our cutting-edge domestic design team and trailblazing process technology, we exhibit extraordinary production capabilities. Our company has painstakingly established a comprehensive system for mill experimentation, testing, measurement, and service provision. With state-of-the-art technology, we excel in producing a versatile array of mills including ball mills, rod mills, cement mills, bearing mills, bushing mills, overflow mills, lattice mills, and air coal mills. Our profound expertise and technological prowess allow us to cater to diverse industrial needs with precision and unrivaled excellence.

The Industrial Ball Mill is the epitome of grinding machinery, meticulously engineered to transform crushed materials into ultra-fine powders. This extraordinary series of ball mills serves a multitude of industries, including mining enterprises, with applications in mining ores like Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, Limestone, Gypsum Powder-metallurgy, building materials, and chemicals, as well as any other grindable materials. Perfectly suited for both wet and dry milling processes, these mills operate flawlessly in open circuit grinding or in a circular grinding configuration with a power feeder. Characterized by an intelligent design, the ball mill offers remarkable adaptability to diverse raw materials, swift operational speed, a high crushing ratio, substantial capacity, and user-friendly operation, rendering it an indispensable tool in industrial applications.
Wet Grinding Ball Mill Working Principle:
The engineering ingenuity of the wet grinding ball mill is truly extraordinary. An electric motor propels the cylinder rotation through a reducer, causing the crushed ore and steel balls within to ascend to a designated height under the synergistic influence of friction and centrifugal forces generated by rotation. Once gravity takes control, the ores descend, undergoing systematic pulverization through both impact and grinding forces. The finely pulverized ore exits the cylinder via the discharge section and is subsequently classified by a spiral classifier. Any coarse sand is rerouted to the ball mill by the joint feeding machine for further refinement. The feeding machine ensures a consistent and uniform supply, adeptly channeling ores into the ball mill. As a result, the ground materials are continuously expelled from the Chinaware ball mill, operating ceaselessly as a round-the-clock powder grinding powerhouse.

Characteristics

1. Large ring gear, large side cover, and robust bearings: Discover the epitome of durability and innovation with our Industrial Ball Mill. Its impressive oversized gear hub is skillfully crafted to deliver unmatched strength and longevity. The gear hub's surface is treated with advanced high-frequency quenching heat treatment, ensuring it stands the test of time. Not to be outdone, the sprocket also benefits from this sophisticated heat treatment, guaranteeing enduring and reliable performance.
2. Energy saving: Embrace a paradigm shift in energy efficiency with our mill's groundbreaking design. By replacing traditional slide bearings with modern ball bearings, friction is significantly reduced, allowing for smoother starts and a notable 10-15% reduction in energy consumption. This innovative approach truly sets our mill apart from standard models, offering you cost-effective and eco-friendly operation.
3. Large processing capacity: Engineered for exceptional output, this mill features an expertly designed discharge disc paired with an ideal mill grate plate. These enhancements contribute to a more than 20% increase in processing capacity, outperforming even the most efficient energy-saving conical ball mills available. This is a testament to its superior design and performance capabilities.
4. Efficient mud management: Precision and ease come standard with our mill's advanced mud management system. A strategically low mud surface at the discharge port ensures prompt mud passage, effectively minimizing the risk of ore over-grinding and consistently maintaining optimal grinding conditions for superior results.
5. Optimized ball loading: Our mill's versatility is unmatched, with its innovative design allowing for the accommodation of various ball sizes. This ensures the retention of smaller balls, maintaining peak operational conditions and enhancing the overall efficiency of the milling process.
6. Easy installation: The meticulously designed supportive frame of our mill guarantees a hassle-free installation. Clients will appreciate the ease and convenience of on-site setup, enabling a swift transition from installation to full-scale operation without unnecessary delays.
7. Reliable electronic control system: Experience peace of mind with our cutting-edge electronic control system, designed for reliability and performance. It incorporates comprehensive safety features to protect against motor overcurrent, unexpected power outages, and power supply imbalances, ensuring uninterrupted, smooth operation at all times.

Detailed Photos

Ball MillStructure: Introducing our revolutionary Industrial Ball Mill! This state-of-the-art grinding system is crafted with an all-encompassing feeding mechanism that ensures seamless and continuous material input, setting the stage for unmatched operational efficiency. It features a cutting-edge discharging system that optimizes material output, complemented by a robust and ingeniously-engineered transmission system that guarantees exceptional durability and unparalleled performance. Our sophisticated transmission system includes a precisely calibrated speed reducer, a compact yet mighty transmission gear, high-efficiency electrical machinery, and an advanced electric control system. These elements are meticulously designed and integrated to create an engineering marvel, raising the bar in the world of industrial milling and setting new benchmarks for excellence.

Product Parameters

Our unwavering commitment to quality ensures that only products meeting our stringent standards are released to the market. This steadfast dedication has quickly elevated us to market leader status both domestically and internationally, driven by the superior quality and reliable performance of our offerings.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball  Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we redefine the art of delivering your exceptional Efficient Quicklime and Fly Ash Grinding Mill with unparalleled precision and safety. Our dedication to excellence starts with the meticulous disassembly of your machinery, ensuring a flawless and secure shipment. We offer an exquisite array of premium packaging solutions that include sophisticated nude packing, robust bundle packing, durable grass rope packing, water-resistant packing, and sturdy wooden pallet or carton box packing. Each option is meticulously selected to maintain the superior quality of your product and provide outstanding protection during transit. Entrust your delivery experience to us for unmatched reliability and peace of mind.

Our Advantages

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly spans an impressive expanse of 5000 square meters. This highlights our extensive, meticulously equipped facilities, meticulously designed for optimal production and pioneering innovation.
At Churun, we place our customers at the heart of our operations, offering bespoke and all-encompassing plant equipment configuration solutions. With nearly 300 successful production lines across a myriad of global industries-including cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal-we set benchmarks in industry leadership and innovation. Our technical team, a dynamic powerhouse of seasoned experts, provides exceptional design capabilities infused with profound experience, which significantly contribute to our market triumphs. This dedication earns us the unwavering trust and commendation of users worldwide. As we look to the future, Churun Heavy Industry is committed to professionalism, integrity, and pioneering innovation. We continuously ensure that we deliver efficient and reliable equipment and technical solutions that resonate with the evolving demands of the era.
Headquarters of
Churun
is strategically situated in
Xuzhou
city, sprawling across approximately 200,000 square meters. Our state-of-the-art facilities are furnished with over 200 sets of large and medium-sized metal processing equipment. This includes advanced lathes, riveting machines, welding apparatus, and assembly stations, all of which bolster our robust manufacturing capabilities.

Today, our products are highly esteemed and recognized by both domestic and international patrons. Our successful exports have reached a variety of countries and regions, including Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and beyond.

After Sales Service

Best Service: Experience the pinnacle of exceptional after-sales support and expert consultation with us, setting new standards in customer care. Our unwavering commitment to a customer-first philosophy means our dedicated team is always within reach via sales hotline, email, Skype, or MSN. We promise a rapid email response time, often within a mere 30 minutes, ensuring your satisfaction at every touchpoint.

Pre-sale Services: Enthusiasm
We provide an extensive range of pre-sale services, including the creation of a meticulously detailed initial plan, innovative process flow design, and custom manufacturing equipment, all crafted to meet your unique specifications with precision and care.

Sale Services: Commitment
Our experienced technicians will arrive at your job site to expertly oversee installation and precise adjustments. They will also deliver comprehensive operator training and perform in-depth joint check and acceptance procedures, ensuring seamless integration and optimal performance.

After-sale Services: Loyalty
In our steadfast dedication to cultivating lasting partnerships, we promise to conduct regular follow-up visits, maintaining a strong and enduring relationship with our esteemed customers, long after the initial sale.
Moreover, we confidently back our offerings with a robust one-year warranty, ensuring your machinery operates without a hitch. A well-stocked inventory of essential spare parts allows us to promptly dispatch replacements, significantly reducing downtime and enhancing operational efficiency.

We warmly invite you to visit our company and workshop. We are eager to establish a partnership, offering the most fitting products at exceptionally competitive prices, meticulously tailored to your specific needs.

FAQ

1 . Why Choose Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd:
1. Over three decades of unparalleled expertise.
2. We are the premier supplier of mining machinery, construction machinery, machine casting, and forged parts.
3. Our products meet the stringent ISO9901:2000 quality management standards.
4.We offer video calls at any time to showcase our actual factory operations.

2. How long is the delivery time of your product?
The delivery time is within 30 working days.

3. Payment Terms:
A: Accepted payment methods: T/T, Cash. 30% deposit upon signing the contract, with the balance due before shipping.

4. How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.

5. What after-sales services does your company offer?
We provide clients with foundation drawings for installation. Additionally, we offer guidance for the installation and operation of workers.

6. Can your company provide spare parts?
We can deliver spare parts within 30working days after your order. If your equipment was not manufactured by our company, please provide the drawing or part number of the wearing parts.