Premium Fly Ash Grinding Ball Mill for Global Applications

• Customization: Available
• After-sales Service: Installation Guildance, 24h Quick
• Warranty: 12 Months After Installation
• Model NO.: 3000X9000
• Certification: ISO
• Customized: Customized
• Automatic Grade: Semiautomatic
• Electricity: Depends on Your Request
• Control Box: Included
• Color: Gray, White, Yellow, Customer-Specified, etc.
• Export Markets: Global
• Spare Parts Supply: Intermediate Delivery
• Transport Package: Standard Container
• Specification: According to model
• Trademark: Xuzhou Churun
• Origin: Xuzhou, Jiangsu
• HS Code: 8474209000
• Production Capacity: 20 Set / Month

Product Description

Product Description

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly stakes its claim as a global frontrunner in the realm of grinding equipment research and development. We are renowned worldwide for our groundbreaking domestic grinding mill design team and avant-garde process technology. With top-tier production equipment at our disposal, our company has meticulously developed a comprehensive system encompassing mill experimentation, precision testing, accurate measurement, and exceptional service delivery. By harnessing the power of advanced technology, we are equipped to manufacture a diverse array of mills, including ball mills, rod mills, cement mills, bearing mills, bushing mills, overflow mills, lattice mills, and air coal mills.

The ball mill, an iconic grinding machine, is expertly engineered to transform crushed materials into ultra-fine powders. This versatile series of ball mills finds its applications across numerous industries and mining enterprises, targeting sectors such as mining ores (including Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, Limestone, and Gypsum Powder), metallurgy, construction materials, chemicals, and a variety of other grindable materials. Whether for wet or dry milling, these mills operate seamlessly in either open circuit grinding or a circular grinding configuration, enhanced by a power feeder. Distinguished by its smart design, the ball mill showcases remarkable adaptability to diverse raw materials, swift operational speed, a high crushing ratio, expansive capacity, and ease of operation.
Wet Grinding Ball Mill Working Principle:
The working principle of the wet grinding ball mill is a feat of engineering brilliance. An electric motor drives the cylinder's rotation via a reducer, enabling the internal crushed ore and steel balls to ascend to a specific height under the dual forces of friction and the eccentric forces generated by rotation. As gravity prevails, the ores cascade down, undergoing progressive pulverization through impact and grinding forces. The finely crushed ore is expelled from the cylinder through the discharge segment and subsequently categorized by a spiral classifier. Coarse sand is redirected back into the ball mill by a joint feeding machine for additional grinding. The feeding machine guarantees a steady and uniform supply of materials, ensuring a consistent flow of ores into the ball mill. As a result, the ground materials are perpetually discharged from the Chinaware ball mill, establishing it as a 24/7 operational powerhouse in powder grinding.

Characteristics

1. Durable Components for Longevity: Featuring a large ring gear, an extensive side cover, and robust bearings, our grinding mill is built to last. The gear hub is ingeniously enlarged and paired with a state-of-the-art high-frequency quenching heat treatment process, enhancing the durability of the modulated surface. This advanced heat treatment is equally applied to the sprocket, ensuring superior performance.
2. Energy Efficiency Redefined: By replacing conventional slide bearings with high-performance ball bearings, our mill dramatically cuts down on friction. This innovative design enables smoother starts and offers a remarkable 10-15% energy savings over traditional ball mills, ensuring cost-effective and sustainable operations.
3. Unmatched Processing Capacity: Our mill boasts a discharge disc and a standard mill grate plate, facilitating a more than 20% increase in processing capacity compared to energy-saving conical ball mills. Experience heightened productivity and efficiency with our cutting-edge design.
4. Superior Mud Management: Engineered with a low mud surface at the discharge port, our mill expertly manages mud flow, allowing for swift passage and significantly reducing unnecessary ore grinding. This efficient mud management system streamlines operations and enhances productivity.
5. Precision Ball Loading for Optimal Performance: The mill's intelligent design supports a versatile load of both large and small balls, maintaining optimal working conditions and ensuring the smaller balls remain within the mill for peak performance.
6. Simplified Installation Process: Designed with a supportive frame, our grinding mill offers effortless installation, providing convenience and ease for clients during on-site setup, thereby minimizing downtime and maximizing efficiency.
7. Advanced Electronic Control System: Our sophisticated electronic control system is equipped with protective features against motor overcurrent, power outages, and imbalances in the power supply. These safeguards ensure a smooth, reliable, and worry-free operation, allowing for continuous and efficient grinding performance.

Detailed Photos

Ball Mill: Discover the heart of precision grinding technology with our state-of-the-art ball mill, tailored for optimal performance and unparalleled durability.Structure: This innovative grinding mill is a masterpiece of engineering, boasting a comprehensive feeding system, an efficient discharging system, and a robust transmission system. The transmission system is a marvel, incorporating a high-efficiency speed reducer, precision-engineered small transmission gear, high-performance electrical machinery, and cutting-edge electric control. Together, these elements form the epitome of engineering excellence, ensuring seamless operation and superior grinding results.

Product Parameters

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., our commitment to unparalleled quality is steadfast and unwavering. Only those products that align with our rigorous and stringent standards are released to the market. This unyielding dedication has rapidly catapulted us to a position as a prestigious market leader on both the domestic and global stages. Our superior quality offerings and consistently dependable performance are the cornerstones of this remarkable achievement, earning us esteemed recognition and trust across the industry.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball  Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we understand that the safe and efficient delivery of your machinery is paramount. That's why we go above and beyond to ensure that our Efficient Quicklime and Fly Ash Grinding Mill arrives in pristine condition. Our comprehensive approach includes careful disassembly of the machines prior to shipment and the use of an array of robust packaging solutions tailored to meet diverse shipping needs. We meticulously choose from nude packing, bundle packing, grass rope packing, water-proof packing, wooden pallet packing, as well as wooden or carton box packing, each method thoughtfully selected to uphold the integrity and security of our products during transit. Rest assured that with our steadfast commitment to quality, your equipment is in safe hands.

Our Advantages

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. is a beacon of industrial excellence. Spanning an impressive 5000 square meters, our vast, state-of-the-art facilities are a testament to our robust capabilities and dedication to quality.
At Churun, our customers are the cornerstone of our endeavors. We excel in delivering customized, all-encompassing plant equipment configurations tailored to meet diverse industrial needs. With a thriving network of nearly 300 production lines worldwide, we command respect in sectors including cement, chemicals, lithium mica processing, taconite, metallurgy, and solid waste management. Our distinguished technical team, brimming with seasoned experts, offers unparalleled design prowess and a wealth of experience, consistently leading to extraordinary market achievements. Our commitment to excellence and innovation has earned us the steadfast trust and accolades of clients globally. Looking forward, Churun Heavy Industry remains steadfast in our promise of professionalism, integrity, and forward-thinking innovation, ensuring our equipment and technical solutions remain efficient, dependable, and aligned with contemporary advancements.
Headquarter of the Esteemed
Churun
is ideally located in the industrially vibrant
city of Xuzhou,
encompassing a staggering 200,000 square meters. Our cutting-edge facilities boast over 200 sets of large and medium-sized metal processing apparatus, including advanced lathes, riveting machines, welding equipment, and comprehensive assembly stations, underscoring our manufacturing prowess.

Today, our products receive acclaim from clients both locally and globally. Our successful export footprint spans Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and numerous other countries and regions, highlighting our international reach and reputation.

 

After Sales Service

Best Service: At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., our peerless after-sales service and consultation distinguish us in the industry. We are passionately dedicated to a customer-centric philosophy, ensuring we're always just a call or click away via our sales hotline, email, Skype, or MSN. Our commitment is to respond to your queries with lightning speed, generally within 30 minutes.

Pre-sale Services: Enthusiasm
Our pre-sale services are designed with enthusiasm and expertise, offering a full suite of support including a customized initial plan, sophisticated process flow design, and manufacturing equipment that specifically caters to your distinct requirements.

Sale Services: Commitment
Our seasoned technicians will arrive at your site with unwavering commitment to expertly oversee installation and make necessary adjustments. They will also train your operators and ensure a seamless joint check and acceptance procedure.

After-sale Services: Loyalty
In our pursuit of loyalty and lasting partnerships, we pledge to conduct regular follow-up visits, ensuring your continued satisfaction and success.
Additionally, we stand behind our products with a comprehensive one-year warranty, ensuring your machinery performs with exceptional reliability. Our extensive inventory of crucial spare parts allows us to dispatch replacements without delay, to keep your operations running smoothly.

We extend a warm invitation for you to visit our company and workshop. We are eager to explore collaboration opportunities, providing the perfect products at highly competitive prices tailored to your needs.

FAQ

1 . Why Choose Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd:
1. Over three decades of unparalleled expertise.
2. We are the premier supplier of mining machinery, construction machinery, machine casting, and forged parts.
3. Our products meet the stringent ISO9901:2000 quality management standards.
4.We offer video calls at any time to showcase our actual factory operations.

2. How long is the delivery time of your product?
The delivery time is within 30 working days.

3. Payment Terms:
A: Accepted payment methods: T/T, Cash. 30% deposit upon signing the contract, with the balance due before shipping.

4. How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.

5. What after-sales services does your company offer?
We provide clients with foundation drawings for installation. Additionally, we offer guidance for the installation and operation of workers.

6. Can your company provide spare parts?
We can deliver spare parts within 30working days after your order. If your equipment was not manufactured by our company, please provide the drawing or part number of the wearing parts.