Spiral classifiers are innovative marvels in the realm of mineral processing and classification. These sophisticated machines are meticulously crafted to harness the rotating motion of spiral blades, facilitating precise material classification and dewatering. Predominantly employed in grinding circuits, these resilient devices excel at segregating fine materials that have attained the desired particle size. Simultaneously, they adeptly reroute coarser materials back to the grinding mill for further refinement, ensuring peak processing efficiency is maintained at all times.
Renowned for its multifaceted applications, the spiral classifier truly shines when it comes to sizing pulp in metal beneficiation processes, excelling in desliming and dewatering operations during ore washing. Often seamlessly integrated with ball mills, this machinery establishes highly efficient closed circuit processes. Its construction is both simple and reliable, ensuring ease of operation and durability. Through the principle of varying sedimentation based on particle size and specific gravity, fine ore particles gracefully float to the surface, creating an overflow, while the heavier coarse particles settle at the tank's bottom. This ingenious grading mechanism employs mechanical classification, using the screw to discharge graded materials with precision. The fine powders are impeccably filtered, and the spiral plate deftly directs coarse materials back to the mill's feed port, allowing the filtered fine material to elegantly exit through the overflow pipe.
Dry Ball Mill Production Line With Classifier:
The Dry Ball Mill is the perfect counterpart to the wet type ball mill, playing a pivotal role in the construction and chemical industries for exacting powder production. It stands as an indispensable element within industrial grinding plants, where precision is paramount.
Distinguished by its grid structure, dry type ball mills are indispensable for processing various material sizes. It's crucial to select the right ball mill with an appropriate length-to-diameter ratio for optimal performance. The separator dictates the end-product specifications, while an integrated ventilating device enhances the material flow within the mill. Zoneding Machine's dry type ball mills are extensively utilized for processing limestone, granite, gypsum, phosphate rock, activated carbon, and cement, renowned for their stability and ease of maintenance, making them a reliable choice for any operation.
Working Principle:
The spiral classifier's operation is based on a sophisticated stratification principle, activated by the rotational action of spiral blades. As materials are introduced into the classifier, the upward motion of the blades propels them along. Due to their smaller size and increased hydrodynamic resistance, fine materials ascend with the blades, subsequently overflowing from the classifier's top. In a contrasting motion, the sturdier coarse materials, marked by their larger size and reduced hydrodynamic resistance, settle beneath the blades and are expertly channeled through a designated opening at the base, finding their way back to the grinding mill for additional processing.
Spiral classifiers are indispensable components across a multitude of industries, including mining, mineral processing plants, construction materials, and the chemical sector. They play a crucial role in material classification and dewatering within grinding circuits, and are vital for the regrinding of coarse materials, significantly enhancing operational efficiency throughout.
Advantages:
- Effective Classification: With meticulous refinement, this classifier accurately distinguishes and separates fine materials that have achieved the desired particle size, boasting exceptional precision in performance.
- High Processing Capacity: Expertly optimized for extensive, large-scale classification operations, this equipment delivers unmatched capability and performance.
- Easy Operation: Effortlessly manageable, this device ensures seamless and efficient operation, requiring minimal effort for control and maintenance.
- Low Energy Consumption: Notable for its energy-efficient design, this apparatus consumes significantly less energy than comparable classification equipment, highlighting its economical operation.
Types:
Single Spiral Classifier: This model, equipped with a single spiral blade, is perfectly suited for small-scale classification tasks, offering precise processing capabilities.
Double Spiral Classifier: Featuring dual spiral blades, this design is tailored for large-scale classification operations, delivering enhanced processing capacity and superior classification effects.
High Weir Spiral Classifier: Distinguished by its elevated weir plate, this classifier provides superior control over material classification and overflow management, ensuring optimal performance.
Precautions:
To achieve unparalleled performance, it's crucial to select the most appropriate type of Spiral Classifier tailored to the unique characteristics of the materials and the specific classification requirements.
Engage in regular inspections of the spiral blades to identify even the slightest signs of wear and promptly replace them. This strategic, proactive maintenance approach is pivotal in preserving peak efficiency and dramatically extending the equipment's operational lifespan.
Maintaining immaculate cleanliness is of utmost importance. Ensure the equipment is kept spotlessly clean to prevent any potential material blockages, which is vital for ensuring a continuous and seamless operation.
The key to achieving exceptional classification results lies in maintaining stability. It is essential to guarantee that the Spiral Classifier operates with unwavering stability, thereby enabling consistently superior performance.
Outstanding Features of Innovative Spiral Classifier:
1. Discover effortless operation with the Spiral Classifier's elegantly simple structure, designed to deliver unparalleled reliability and performance you can trust; 2. Utilizing an advanced mechanical classification system, it distinguishes particles based on unique sedimentation speeds, determined by their varying sizes and specific gravities; 3. Expertly classifies ground material powder from the grinder, with the spiral chip seamlessly directing coarse grains back to the grinder's inlet and ensuring finely classified grains discharge smoothly from the overflow surface; 4. Constructed with a robust foundation of channel steel and a body made from durable steel plate, guaranteeing strength and longevity; 5. Featuring an innovative lower spiral bearing support with exceptional wear-resistance, engineered to extend both durability and lifespan; 6. Offers adaptable lifting device options, including both electric and manual, tailored to meet diverse operational needs.
Harnessing the core principle that solid particles differ in size and specific gravity, thereby influencing their settling speeds in liquid, this classifier excels in functional excellence. Fine ore particles gently rise to the water's surface, overflowing elegantly, while coarser particles settle to the tank's bottom, driven towards the discharge area by the screw. This ingenious mechanism precisely grades ground powder within the mill, with the spiral plate adeptly guiding coarse materials back into the mill's feed port, while fine, filtered materials effortlessly exit via the overflow pipe.
| ype |
Model |
Specifi- cations |
(mm)
Spiral-
dia |
(r/min)
Spiral
Speed |
Water |
Dip
(') |
(t/d)
Worker |
Driving Motor |
Lift Motor |
Weight
(kg) |
Length
(mm) |
Width
(mm) |
Overfiow
Traffic |
Send Retur
Quantity |
Model |
kW
Power |
Mode |
kW)
Power |
High Weir
Single
Screw |
FLG-5 |
φ500 |
500 |
8~15 |
4500 |
555 |
14°~18°30' |
32 |
143~261 |
Y90L-6 |
1.1 |
|
|
1600 |
| FLG-7 |
φ750 |
750 |
4~9.9 |
5500 |
830 |
14°~18°30' |
65 |
256~564 |
Y132S-6 |
3 |
|
|
2900 |
| FLG-10 |
φ1000 |
1000 |
1.6~7.6 |
6500 |
1112 |
14°~18° 30' |
85 |
473~1026 |
Y132M-6 |
5.5 |
|
|
4400 |
| FLG-12 |
φ1200 |
1200 |
5~7 |
6500 |
1372 |
14°~18°30' |
155 |
1170~1600 |
Y132M-6 |
5.5 |
Y90L-4 |
1.5 |
8800 |
| FLG-15 |
φ1500 |
1500 |
2~6 |
8265 |
1664 |
14°~18°30' |
235 |
1140~2740 |
Y160M-6 |
7.5 |
Y100L1-4 |
2.2 |
11680 |
| FLG-20 |
φ2000 |
2000 |
3.6~5.6 |
8400 |
2200 |
14°~18°30' |
400 |
3890~5940 |
Y160L-4 |
15 |
Y100L2-4 |
3 |
20450 |
| FLG-24 |
φ2400 |
2400 |
3.6 |
9130 |
2600 |
14°~18° 30' |
580 |
6800 |
Y180M-4 |
18.5 |
Y100L2-4 |
3 |
25650 |
| FLG-30 |
φ3000 |
3000 |
3.2 |
12500 |
3200 |
14°~18°30' |
890 |
11650 |
Y225M-6 |
30 |
Y112M-4 |
4 |
37000 |
High Weir
Double
Screw |
2FLG-12 |
φ1200 |
1200 |
6 |
6500 |
2600 |
14°~18°30' |
310 |
2340~3200 |
Y132M-6 |
5.5×2 |
Y90L-4 |
1.5×2 |
15840 |
| 2FLG-15 |
φ1500 |
1500 |
2.5,4,6 |
8250 |
3200 |
14°~18°30' |
470 |
2280~5480 |
Y160M-6 |
7.5×2 |
Y100L-4 |
2.2×2 |
22100 |
| 2FLG-20 |
φ2000 |
2000 |
3.6,5.5 |
8400 |
4280 |
14°~18°30' |
800 |
7780~11880 |
Y160L-6/4 |
11×2
15×2 |
Y100L2-4 |
3×2 |
36400 |
| 2FLG-24 |
φ2400 |
2400 |
3.67 |
9130 |
5100 |
14°~18°30' |
1160 |
13600 |
Y180M-4 |
8.5×2 |
Y100L2-4 |
3×2 |
45874 |
| 2FLG-30 |
φ3000 |
3000 |
3.2 |
12500 |
6300 |
14°~18° 30' |
1785 |
23300 |
Y200L-6 |
22×2 |
Y112M-4 |
4×2 |
73030 |
At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we are committed to delivering your High-Efficiency Spiral Classifier for Mineral Processing and Separation in impeccable condition. Our advanced packaging strategies meticulously begin by disassembling our cutting-edge machinery, ensuring its perfect fit for secure and smooth transit. Understanding the distinct needs of each unit, we present a diverse range of perfected packing methods that deliver unmatched protection. Opt for our efficient nude packing for straightforward deliveries, bundle packing for extra collective security, or our reliable grass rope packing option. To shield against environmental adversities, we provide robust waterproof packing. Enhance safety with our sturdy wooden pallets packing, while our strong wooden box or carton box packing ensures the ultimate safeguard for your equipment. Discover the assurance of our all-encompassing packaging solutions.
At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we proudly offer unmatched after-sales service and expert consultation. Our unwavering commitment to customer satisfaction sets us apart, ensuring we are always there when you need us most. Through our extensive communication channels-sales hotline, email, Skype, or MSN-our dedicated team guarantees rapid responses to your inquiries, with most emails addressed within an astonishing 30-minute window.
Our team of adept technicians, armed with state-of-the-art diagnostic tools, excels at swiftly troubleshooting any issues, optimizing your equipment's performance. This proactive strategy minimizes downtime, boosts overall efficiency, and ensures your operations continue seamlessly without disruption.
We specialize in providing a comprehensive array of consumable and electrical/mechanical spare parts, meticulously meeting all your operational needs with precision, ensuring you have the necessary resources to maintain optimal functionality and peak performance.
Pre-Sales Service
• Offer profound insights into our production processes, nurturing transparency and understanding right from the start of our collaboration.
• Deploy experienced engineers to oversee installation and testing, ensuring effortless integration and flawless operation.
Sales Service
• Craft bespoke design solutions tailored to your unique operational needs and challenges, guaranteeing optimal results.
• Deliver detailed product renderings and steel structure drawings, allowing you to envision your project with crystal-clear precision.
• Provide access to successful project examples and facilitate visits to our cutting-edge production and R&D facilities, offering invaluable firsthand insights into our capabilities and innovative prowess.
After-Sales Service
• One-year quality warranty complemented by lifelong maintenance, offering peace of mind and steadfast reliability.
• Enjoy complimentary repair services, covering labor and materials, during the warranty period. Beyond warranty, we provide competitively priced spare parts and maintenance, consistently addressing any product defects, standing by our commitment.
• Our response time is unrivaled: upon notification, we promise rapid 24-hour technical support, swiftly restoring and optimizing your operations.
Q: How to get the free solution and quotation?
A: Please send inquiry to us, leave your whatsapp and email, our sales manager will contact you within 1 hours.
Q: Are you manufacture or trading company?
A: We are factory, established in 2009.
Q:How long is the delivery time of your product?
A:The delivery time is within 30 working days.
Q:What is the payment term?
A:The payment term is T/T.
Q:How long is the product warranty period?
A:Our warranty period is 1 year, excluding wearing parts.
Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.
Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.
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