Spiral classifiers are revolutionary solutions in mineral processing, meticulously crafted to exploit the rotational prowess of spiral blades for the precise classification and meticulous dewatering of diverse materials. Predominantly applied in grinding circuits, these stalwart machines proficiently segregate fine materials that have achieved the targeted particle size, while deftly redirecting coarser materials back to the grinding mill for further refinement. This guarantees an unprecedented level of processing efficiency, establishing new benchmarks in the industry.
Celebrated for its extraordinary adaptability, the spiral classifier excels exceptionally in sizing pulp during metal beneficiation processes and equally performs in desliming and dewatering operations in ore washing. Often integrated with ball mills to create a highly efficient closed circuit system, this machinery is celebrated for its straightforward yet reliable design, ensuring smooth and seamless operation. By leveraging the principle of varying sedimentation rates based on particle size and specific gravity, it allows fine ore particles to naturally ascend to the surface, forming an overflow, while the bulkier coarse particles settle at the bottom of the tank. This ingeniously devised grading mechanism utilizes mechanical classification, with the screw driving the graded materials for discharge. Fine powders are effortlessly filtered, and the spiral plate expertly guides coarse materials back to the mill's feed inlet; the filtered fine materials exit gracefully through the overflow pipe.
Dry Ball Mill Production Line With Classifier:
The Dry Ball Mill stands as the dry counterpart to the wet type ball mill, predominantly adopted in the construction and chemical industries for crafting precision powders. It serves as an indispensable cornerstone in industrial grinding plants.
Characterized by its grid-like design, dry type ball mills are indispensable for handling various material sizes; selecting the correct ball mill with the optimal length and diameter ratio is vital. The separator governs the final product, while an integrated ventilating system enhances materials' movement within the mill. Zoneding Machine's dry type ball mills find extensive applications in processing limestone, granite, gypsum, phosphate rock, activated carbon, and cement. Revered for their robustness and ease of upkeep, these mills are a trusted choice for seamless operations.
Working Principle:
The spiral classifier operates on an innovative principle of material stratification, driven by the rotating motion of spiral blades. As materials enter the classifier, the ascending movement of the blades propels them forward. Here, fine materials, owing to their small size and increased hydrodynamic resistance, rise with the blades, spilling over from the classifier's top. In contrast, the heavier coarse materials, with their larger size and reduced hydrodynamic resistance, settle beneath the blades and are channeled through a designated exit at the base, returning to the grinding mill for further refinement.
Spiral classifiers are an invaluable asset across multiple sectors, including mining, mineral processing plants, construction materials, and the chemical industry. They play a pivotal role in material classification and dewatering within grinding circuits and are instrumental in the regrinding of coarse materials, significantly enhancing overall operational efficiency.
Advantages:
- Effective Classification: With meticulous precision, it accurately distinguishes and separates fine materials that have reached the desired particle size with remarkable accuracy.
- High Processing Capacity: Perfectly engineered for extensive, large-scale classification operations, delivering outstanding performance and capability.
- Easy Operation: Astonishingly simple to control and maintain, ensuring smooth and efficient operation consistently.
- Low Energy Consumption: This equipment is renowned for its energy-efficient design, utilizing significantly less energy compared to other classification devices.
Types:
Single Spiral Classifier: Equipped with a single spiral blade, this model is ideal for small-scale classification operations, offering precise processing capabilities.
Double Spiral Classifier: Featuring dual spiral blades, it is designed for large-scale classification operations, providing enhanced processing capacity and superior classification results.
High Weir Spiral Classifier: Distinguished by its elevated weir plate, this classifier ensures more effective control over material classification and overflow management.
Precautions:
To achieve unparalleled performance with our Efficient Spiral Classifier for Enhanced Mineral Separation Techniques, it is imperative to select the ideal type of spiral classifier. This selection should be meticulously based on the distinct characteristics of the materials and the specific classification requirements. Such an informed choice guarantees not only optimal performance but also sets the stage for achieving superior results.
For those seeking to maximize both the performance and longevity of their equipment, routine inspections of the spiral blades are absolutely vital. By vigilantly monitoring these components for signs of wear and swiftly replacing any that are worn, you ensure your Innovative Spiral Classifier operates at peak efficiency. This proactive approach not only maintains optimal functionality but also significantly extends the lifespan of your valuable machinery.
Maintaining rigorous cleanliness standards is a critical factor for success. By ensuring your equipment remains spotless, you effectively prevent potential material blockages. This meticulous upkeep guarantees the smooth and uninterrupted operation of your Innovative Spiral Classifier for Superior Grading and Separation Applications, thereby elevating overall productivity and setting a new standard in efficiency.
Achieving extraordinary classification outcomes is intrinsically linked to maintaining operational stability. Ensuring that the classifier operates consistently and steadily is essential. Such stability leads to consistently superior grading and separation performance, and sets a high benchmark for excellence in your operations.
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Outstanding Features of Innovative Spiral Classifier:
1. Revel in smooth and uninterrupted operation with its user-friendly design and consistently dependable performance. 2. Utilizes a progressive mechanical classification system that effectively exploits the varying sedimentation velocities of solid particles, categorized by size and specific gravity. 3. Expertly sorts ground material powder from the grinder, as the innovative spiral chip redirects coarser grains back into the grinder's material entry point, while finely sorted grains gracefully overflow from the surface. 4. Constructed on a sturdy framework of robust channel steel, with a body skillfully welded from strong steel plate. 5. Features a cutting-edge lower spiral bearing support, crafted with a cleverly engineered engine-bearing structure, ensuring exceptional wear-resistance and extended longevity. 6. Offers versatile lifting device options, including both electric and manual choices to meet various operational needs.
Harnessing the fundamental principle that solid particles vary in size and specific gravity, influencing their sedimentation rate in liquids, this classifier stands unmatched in its efficiency. Fine ore particles elegantly rise to the surface and overflow effortlessly, while denser particles settle at the tank's bottom, driven upwards by the spiral mechanism to the discharge area. This intricate process precisely classifies ground powder in the mill, as the spiral plate advects coarse materials back into the mill's feed port, enabling refined, filtered materials to exit seamlessly through the overflow pipe.
| ype |
Model |
Specifi- cations |
(mm)
Spiral-
dia |
(r/min)
Spiral
Speed |
Water |
Dip
(') |
(t/d)
Worker |
Driving Motor |
Lift Motor |
Weight
(kg) |
Length
(mm) |
Width
(mm) |
Overfiow
Traffic |
Send Retur
Quantity |
Model |
kW
Power |
Mode |
kW)
Power |
High Weir
Single
Screw |
FLG-5 |
φ500 |
500 |
8~15 |
4500 |
555 |
14°~18°30' |
32 |
143~261 |
Y90L-6 |
1.1 |
|
|
1600 |
| FLG-7 |
φ750 |
750 |
4~9.9 |
5500 |
830 |
14°~18°30' |
65 |
256~564 |
Y132S-6 |
3 |
|
|
2900 |
| FLG-10 |
φ1000 |
1000 |
1.6~7.6 |
6500 |
1112 |
14°~18° 30' |
85 |
473~1026 |
Y132M-6 |
5.5 |
|
|
4400 |
| FLG-12 |
φ1200 |
1200 |
5~7 |
6500 |
1372 |
14°~18°30' |
155 |
1170~1600 |
Y132M-6 |
5.5 |
Y90L-4 |
1.5 |
8800 |
| FLG-15 |
φ1500 |
1500 |
2~6 |
8265 |
1664 |
14°~18°30' |
235 |
1140~2740 |
Y160M-6 |
7.5 |
Y100L1-4 |
2.2 |
11680 |
| FLG-20 |
φ2000 |
2000 |
3.6~5.6 |
8400 |
2200 |
14°~18°30' |
400 |
3890~5940 |
Y160L-4 |
15 |
Y100L2-4 |
3 |
20450 |
| FLG-24 |
φ2400 |
2400 |
3.6 |
9130 |
2600 |
14°~18° 30' |
580 |
6800 |
Y180M-4 |
18.5 |
Y100L2-4 |
3 |
25650 |
| FLG-30 |
φ3000 |
3000 |
3.2 |
12500 |
3200 |
14°~18°30' |
890 |
11650 |
Y225M-6 |
30 |
Y112M-4 |
4 |
37000 |
High Weir
Double
Screw |
2FLG-12 |
φ1200 |
1200 |
6 |
6500 |
2600 |
14°~18°30' |
310 |
2340~3200 |
Y132M-6 |
5.5×2 |
Y90L-4 |
1.5×2 |
15840 |
| 2FLG-15 |
φ1500 |
1500 |
2.5,4,6 |
8250 |
3200 |
14°~18°30' |
470 |
2280~5480 |
Y160M-6 |
7.5×2 |
Y100L-4 |
2.2×2 |
22100 |
| 2FLG-20 |
φ2000 |
2000 |
3.6,5.5 |
8400 |
4280 |
14°~18°30' |
800 |
7780~11880 |
Y160L-6/4 |
11×2
15×2 |
Y100L2-4 |
3×2 |
36400 |
| 2FLG-24 |
φ2400 |
2400 |
3.67 |
9130 |
5100 |
14°~18°30' |
1160 |
13600 |
Y180M-4 |
8.5×2 |
Y100L2-4 |
3×2 |
45874 |
| 2FLG-30 |
φ3000 |
3000 |
3.2 |
12500 |
6300 |
14°~18° 30' |
1785 |
23300 |
Y200L-6 |
22×2 |
Y112M-4 |
4×2 |
73030 |
At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we are dedicated to ensuring that our cutting-edge machinery arrives at its destination with unparalleled safety and reliability. We achieve this by meticulously preparing each shipment with precision and an unwavering commitment to quality. Our packaging solutions are strategically designed to cater to the unique needs of each equipment piece, utilizing an array of advanced methods to ensure maximum protection: straightforward yet highly effective nude packing, collective bundle packing for enhanced security, robust grass rope packing for resilience, steadfast waterproof packing to withstand adverse weather, sturdy wooden pallets packing for reliable transport, and the pinnacle of equipment protection with our meticulously engineered wooden box or carton box packing options. Trust us to deliver excellence every step of the way.
At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we take immense pride in offering after-sales service that sets the industry standard. Our commitment to unparalleled customer satisfaction is what sets us apart. We ensure our expert team is always accessible through various channels, such as our responsive sales hotline, email, and digital platforms like Skype and MSN. Remarkably, we promise that all email inquiries receive responses within an impressive 30-minute timeframe.
Our team comprises highly skilled technicians armed with state-of-the-art diagnostic tools, empowering them to expertly troubleshoot and optimize your equipment's performance. This proactive strategy significantly reduces downtime and maximizes operational efficiency, allowing your operations to function without interruption.
Our pride in our extensive capabilities shines through in our ability to provide a vast array of consumable and electrical/mechanical spare parts. Each item is handled with meticulous precision and care, ensuring that your operational needs are met with excellence and reliability.
Comprehensive Pre-Sales Service
• We offer in-depth insights into the production procedure, ensuring transparency and full understanding from the outset.
• Our seasoned engineers oversee installation and testing processes, guaranteeing seamless integration and optimal functionality.
Tailored Sales Service
• We design bespoke solutions that are meticulously aligned with your unique operational requirements and challenges.
• We provide detailed product renderings and steel structure drawings, allowing you to visualize your project with exceptional clarity and precision.
• Gain exclusive access to successful project examples and seize opportunities to visit our state-of-the-art production and R&D facilities, offering invaluable first-hand insights into our innovative capabilities.
Reliable After-Sales Service
• Comprehensive and Ongoing Support • One-year quality warranty complemented by lifelong maintenance, providing unmatched peace of mind and enduring reliability.
• During the warranty period, we offer complimentary repair services, covering both labor and materials. Beyond this, we provide reasonably priced spare parts and maintenance services, always taking full responsibility for any inherent product defects.
• Our response time is unparalleled: upon receiving your notification, we guarantee 24-hour technical support, ensuring your operations are swiftly restored to full functionality.
Q: Why we believe in Xuzhou Churun industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
Q: Can I get special design for my own products?
A: We have our own R&D department to offer customization service for our customer.
Q:Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.
Q: Quality warranty?
A: Guarantee time: one year for main machinery.excluding wearing parts.
If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.
Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 30 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.
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