Advanced High-Efficiency Ball Mill for Mineral Processing and Grinding

• Customization: Available
• After-sales Service: Installation Guildance, 24h Quick
• Warranty: 12 Months After Installation
• Model NO.: 3000X9000
• Application: Construction, Chemical Industry, Mineral Operation
• Certification: ISO
• Customized: Customized
• Automatic Grade: Semiautomatic
• Electricity: Depends on Your Request
• Control Box: Included
• Color: Gray, White, Yellow, Customer-Specified, etc.
• Export Markets: Global
• Spare Parts Supply: Intermediate Delivery
• Transport Package: Standard Container
• Specification: According to model
• Trademark: Xuzhou Churun
• Origin: Xuzhou, Jiangsu
• HS Code: 8474209000
• Production Capacity: 20 Set / Month

Product Description

Product Description

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands tall on the global stage as a beacon of excellence in the realm of grinding equipment research, development, and production. Boasting an eminent domestic team renowned for their innovative grinding mill designs, we leverage state-of-the-art process technology and top-tier production facilities. Our company showcases a comprehensive system encompassing mill experimentation, testing, measurement, and extended service support. By embracing the forefront of technological advancements, we masterfully create a diverse range of mills, including ball mills, rod mills, cement mills, bearing mills, bushing mills, overflow mills, lattice mills, and air coal mills.

The ball mill, a pivotal grinding instrument, is crafted to convert crushed materials into ultra-fine powders with unparalleled precision. This celebrated ball mill series finds extensive application in multiple industries and mining operations, processing ores such as Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, alongside Limestone and Gypsum Powder. It serves as a cornerstone in industries like metallurgy, construction materials, and chemicals, and efficiently handles other grindable materials. Designed for both wet and dry milling, these ball mills deliver remarkable versatility, executing open circuit grinding or circular grinding with a power feeder. Praised for its sophisticated design, the ball mill offers outstanding adaptability to various raw materials, rapid operational speed, elevated crushing ratio, substantial capacity, and user-friendly operation.
Wet Grinding Ball Mill Working Principle:
The working principle of the wet grinding ball mill epitomizes engineering innovation at its finest. Powered by an electric motor, the cylinder's rotation is facilitated by a reducer, prompting the internal broken ore and steel balls to ascend to a predefined height under the influence of friction and eccentric rotational forces. As gravitational forces exert their influence, the ores descend, undergoing progressive pulverization through impact and grinding. The milled ore exits the cylinder via the discharge section, subsequently undergoing classification by a spiral classifier. Coarse sand is seamlessly redirected to the ball mill by the joint feeding machine for further grinding. The feeding machine ensures a consistent and uniform material supply, guiding ores into the ball mill with precision. Consequently, ground materials are perpetually discharged from the Chinaware ball mill, establishing it as an enduring 24/7 power grinding solution.

Characteristics

Ball Mill Our Advanced High-Efficiency Ball Mill is meticulously designed to perform exceptionally well in sectors like ore dressing, chemical processing, coal, cement, and refractory industries that demand precise fine grinding. A remarkable innovation in this mill is the bearing-type drive, a transformative advancement over traditional ball mills. It boasts an impressive 15% reduction in operating current and a 50% decrease in starting current, effectively addressing issues of insufficient ball concentricity, operational instability, fluctuating currents, and significant wear. Thanks to the revolutionary design, the hollow shaft continues to function seamlessly, reducing lubrication oil usage by a remarkable 90%, increasing load capacity by 20%, and boosting production output by 15%. With a speed enhancement of 10%, energy savings soar between 20% and 30%, making every operation significantly more efficient.

1. Superior Durability with Large Ring Gear and Robust Components: Our High-Efficiency Ball Mill is equipped with a large ring gear and oversized side cover, complemented by robust bearings that ensure durability and reliability. The gears undergo advanced high-frequency quenching heat treatment, making their surfaces incredibly hard and resistant to wear. This sophisticated thermal treatment extends to the sprocket, ensuring a long-lasting performance that stands the test of time.
2. Unmatched Energy Efficiency: By replacing traditional slide bearings with state-of-the-art ball bearings, our mill sets a new standard for energy efficiency. This innovation significantly reduces friction, ensuring smoother and more efficient start-ups, and results in an impressive 10-15% reduction in energy consumption compared to conventional models.
3. Enhanced Processing Capacity: Our mill is equipped with a cutting-edge discharge disc and a top-tier mill grate plate, substantially increasing processing capabilities by over 20%. This sets it apart from traditional energy-saving conical ball mills, providing a superior solution to meet high-demand processing needs.
4. Effective Mud Management: The design of our mill features a strategically low mud surface at the discharge port, which significantly speeds up mud expulsion. This effectively prevents excessive ore grinding, maintaining optimal performance and efficiency throughout the operation.
5. Precision Ball Loading: Our mill is engineered to accommodate a diverse range of ball sizes, ensuring the smallest balls are precisely positioned for maximum effectiveness. This meticulous design maintains peak operational conditions and significantly enhances overall efficiency.
6. Simple and Convenient Installation: Built with a supportive framework, our system transforms the installation process into a straightforward and hassle-free experience. It is designed for easy on-site application, ensuring client satisfaction with its simplicity and convenience.
7. Advanced and Reliable Electronic Control: Our mill integrates a sophisticated electronic control system fortified with comprehensive protective measures. It safeguards against motor overcurrent, power disruptions, and supply imbalances, ensuring uninterrupted and flawless operation, thereby enhancing reliability and peace of mind during use.

Detailed Photos

Ball MillStructure: This groundbreaking High-Efficiency Ball Mill is a marvel of modern engineering, equipped with an exceptionally designed feeding system, a supremely efficient discharging system, and a robust transmission system. The transmission system is crafted with impeccable precision, featuring a sophisticated speed reducer, a compact yet powerful transmission gear, high-performance electrical machinery, and cutting-edge electric control. This seamless integration of advanced technology and innovative design elevates the mill to a status of engineering brilliance, delivering unmatched operational efficiency and unwavering reliability.

Product Parameters

Our unwavering dedication to quality ensures that only products meeting our rigorous standards make it to market. This relentless pursuit of excellence has rapidly established us as a distinguished leader in the industry, both domestically and internationally. Our offerings are celebrated for their superior quality and reliable performance, setting new benchmarks for success.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball  Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we have elevated the art of packaging and shipping to a new standard of excellence. Our unwavering commitment to delivering your Efficient Quicklime and Fly Ash Grinding Mill with utmost safety and efficiency is unparalleled. To ensure pristine delivery, our experts meticulously disassemble each machine for shipment, utilizing an impressive array of robust packaging techniques tailored to meet diverse needs. These techniques include space-efficient nude packing, versatile load management with bundle packing, eco-friendly grass rope packing for durable protection, water-proof packing for exceptional defense against adverse weather conditions, and superior safeguarding through wooden pallet packing and wooden or carton box packing. Each method is chosen and executed with precision to ensure that our products arrive at your doorstep in immaculate condition, fully preserving their integrity throughout the journey.

Our Advantages

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly spans an impressive 5000 square meters, underscoring our cutting-edge technological prowess and advanced facilities.
At Churun, our customers are the heart of our business. We provide bespoke, comprehensive plant equipment configuration solutions that cater to your unique needs. With a vibrant network of nearly 300 production lines globally, we lead across sectors such as cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal. Our technical team, composed of seasoned experts, boasts exceptional design skills and extensive experience, ensuring remarkable market success. We are proud to have earned the unwavering trust and acclaim of users worldwide. As we move forward, Churun Heavy Industry is committed to upholding professionalism, integrity, and innovation, delivering efficient, reliable equipment and technical solutions that resonate with modern trends.
Headquarters of Churun is strategically located in the dynamic city of Xuzhou
, covering an impressive area of approximately 200,000 square meters. Our state-of-the-art facilities house over 200 large and medium-sized metal processing equipment, including lathes, riveting machines, welding equipment, and assembly stations, highlighting our manufacturing excellence.

Today, our products enjoy recognition and trust from both domestic and international customers. Our successful export map includes countries like Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and many other regions worldwide.

 

After Sales Service

Best Service: Our exceptional after-sales service and expert consultation set us apart in the industry. With a firm commitment to customer satisfaction, we ensure seamless accessibility via our sales hotline, email, Skype, or MSN. We pledge to respond swiftly to your inquiries, typically within 30 minutes, guaranteeing that your concerns are addressed with utmost urgency.

Pre-sale Services: Enthusiasm
Our extensive pre-sale services are designed with passion and precision. From an initial strategic plan to a meticulous process flow design, we tailor manufacturing equipment specifically to fulfill your unique requirements.

Sale Services: Commitment
Our dedicated team of skilled technicians will be present at your jobsite, providing expert guidance for installation and adjustments. They will also train your operators and conduct joint check and acceptance procedures to ensure everything is primed for optimal performance.

After-sale Services: Loyalty
In our dedication to building lasting partnerships, we ensure regular follow-up visits, reinforcing our unwavering commitment to your ongoing satisfaction.
Furthermore, we offer a comprehensive one-year warranty to guarantee the reliable operation of your machinery. Our well-stocked inventory of essential spare parts allows us to dispatch replacements promptly, minimizing any potential downtime.

We warmly invite you to visit our company and workshop. We are eager to explore collaboration opportunities, delivering the most suitable products at the most competitive prices.

FAQ

1 . Why Choose Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd:
1. Over three decades of unparalleled expertise.
2. We are the premier supplier of mining machinery, construction machinery, machine casting, and forged parts.
3. Our products meet the stringent ISO9901:2000 quality management standards.
4.We offer video calls at any time to showcase our actual factory operations.

2. How long is the delivery time of your product?
The delivery time is within 30 working days.

3. Payment Terms:
A: Accepted payment methods: T/T, Cash. 30% deposit upon signing the contract, with the balance due before shipping.

4. How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.

5. What after-sales services does your company offer?
We provide clients with foundation drawings for installation. Additionally, we offer guidance for the installation and operation of workers.

6. Can your company provide spare parts?
We can deliver spare parts within 30working days after your order. If your equipment was not manufactured by our company, please provide the drawing or part number of the wearing parts.