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Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands as a titan in the domain of advanced grinding equipment innovation and creation. Our crown jewel, the Precision Bearing Bush Ball Mill for Fine Material Grinding, exemplifies our mastery, crafted by an illustrious team of domestic design experts utilizing cutting-edge process technology. As pioneers in the industry, we boast top-tier production facilities and a comprehensive system encompassing mill experimentation, testing, measurement, and an extensive range of services. Harnessing groundbreaking technologies, we adeptly produce a diverse portfolio of grinding solutions, including the distinguished ball mill, rod mill, cement mill, bearing mill, bushing mill, overflow mill, lattice mill, and air coal mill.
The ball mill transcends the role of a mere grinding machine; it embodies the pinnacle of precision engineering, transforming crushed materials into ultra-fine powder with remarkable efficiency. This meticulously crafted series serves industrial and mining enterprises with finesse, processing materials like Mining Ore, Gold, Copper, Lead, Manganese, Iron Slag, Silver, Aluminum, Limestone, and Gypsum Powder, among others. Its versatility shines across industries such as metallurgy, construction, and chemicals. Whether for wet or dry milling, open circuit grinding, or circular grinding with power feeders, this machine is exceptional. Key features include an intelligent design, extraordinary adaptability to diverse raw materials, rapid operation, a high crushing ratio, expanded capacity, and a user-friendly functional approach.
Wet Grinding Ball Mill Working Principle:
The Precision Bearing Bush Ball Mill is driven by an electro motor that animates the cylinder via a reducer. Within, the interplay of broken ore and steel balls against the lining board generates friction and eccentric forces, elevating them to a strategic height. Then, gravity asserts its power, pulling the ores downward, where they succumb to relentless impact and grinding force. The finely crushed ores exit through the cylinder's discharging section, advancing to classification by a spiral classifier. Coarse sand is skillfully rerouted for further grinding. The feeding machine is crucial in sustaining a seamless, continuous flow of material to the ball mill, ensuring an unbroken cycle of grinding excellence 24/7. This ball mill is not merely a device; it is an energetic powerhouse of pulverizing brilliance.
1. Unyielding Durability: Engineered for the demands of heavy-duty operations, the Precision Bearing Bush Ball Mill is designed with an oversized ring gear, sturdy side cover, and robust bearings that promise remarkable longevity. The extended gear hub undergoes high-frequency quenching heat treatment, resulting in a modulated surface that delivers exceptional resilience and peak performance. Additionally, the sprocket benefits from this cutting-edge heat treatment, enhancing its durability and effectiveness.
2. Energy Efficiency: Pioneering the path of energy savings, this ball mill replaces traditional slide bearings with ball bearings, significantly minimizing frictional resistance. This savvy innovation not only guarantees smoother startups but also provides a notable energy savings of 10-15% compared to conventional ball mills, making it an eco-friendly and cost-efficient choice.
3. Boosted Processing Capacity: Crafted for excellence, the strategic integration of a discharge disc and grate plate, when used alongside standard mills, amplifies the processing capacity by more than 20% compared to the energy-saving conical ball mill. This enhancement substantially boosts throughput and refines operational efficiency, positioning this ball mill as a leader in processing performance.
4. Optimized Discharge: Engineered with precision, the model features a low mud surface at the discharge port, ensuring a quick passage that significantly decreases unnecessary ore grinding. This design promotes a more efficient, streamlined processing experience, optimizing the discharge flow.
5. Versatile Ball Loading: This innovative ball mill design expertly accommodates a diverse range of ball sizes, securely housing even the smallest, to ensure optimal working conditions. This versatility leads to superior operational efficiency, fostering an adaptable and efficient milling process.
6. Seamless Installation: Designed with user convenience in mind, the model includes a supportive frame that simplifies installation at the client's plant site. This thoughtful design ensures a straightforward, hassle-free setup process, allowing for a seamless transition from delivery to operation.
7. Advanced Electronic Control: The ball mill boasts advanced electronic control systems, complete with protective measures against motor overcurrent, power disruptions, and imbalances in the power supply. These intelligent systems offer continuous, worry-free operation, allowing users to focus on productivity without the concern of unexpected interruptions.
Drum Size | capacity(t/h) | rotation rate(rpm) |
Ball Weigh(t) |
kind of drive |
Reduce |
Power(Kw) |
Φ1.5*5.7 | 33-6 | 27 | 11 | margin | ZD40 | 130 |
Φ1.5*6.4 | 4-7 | 27 | 12 | margin | ZD40 | 130 |
Φ1.83*7 | 8-13 | 23.9 | 21 | margin | ZD60 | 245 |
Φ2.2*7 | 13-18 | 21.4 | 33 | margin | ZD60 | 380 |
Φ2.2*7.5 | 14-19 | 21.4 | 35 | margin | ZD60 | 380 |
Φ2.2*10 | 15-20 | 21.4 | 45 | margin | ZD80 | 475 |
Φ2.4*8 | 18-27 | 20.4 | 41 | margin | ZD80 | 475 |
Φ2.4*9 | 19-29 | 20.4 | 42 | margin | ZD80 | 570 |
Φ2.4*10 | 20-32 | 20.4 | 52 | margin | ZD80 | 630 |
Φ2.4*11 | 21-34 | 20.4 | 60 | margin | ZD80 | 630 |
Φ2.4*13 | 23-36 | 20.4 | 65 | margin | MBY710 | 800 |
Φ2.6*10 | 28-38 | 19.7 | 70 | margin | MBY710 | 800 |
Φ2.6*13 | 30-40 | 19.7 | 78 | margin | MBY800 | 1000 |
Φ2.8*13 | 32-42 | 19.7 | 78 | margin | MBY800 | 1250 |
Φ3.0*9 | 32-42 | 18.14 | 83 | margin | MBY710 | 1000 |
Φ3.0*11 | 35-48 | 18.14 | 100 | margin | MBY800 | 1250 |
Φ3.0*13 | 36-50 | 18.14 | 102 | margin | MBY900 | 1400 |
Φ3.2*4.5 | 30-50 | 18.7 | 45 | margin | MBY710 | 800 |
Φ3.2*11 | 38-52 | 17.76 | 110 | margin | JDX100 | 1600 |
Φ3.2*13 | 45-60 | 17.76 | 120 | margin | JDX100 | 1600 |
Φ3.5*13 | 65-90 | 17.1 | 165 | margin | MBY1100 | 2000 |
Φ3.6*4.5 | 90-136 | 17.8 | 58 | margin | MBY800 | 1000 |
Φ3.6*9 | 20-45 | 16.9 | 70 | margin | Synchronous motor:1600 | |
Φ3.8*13 | 70-100 | 16.8 | 180 | margin | DBS280 | 2500 |
Φ4.2*13 | 130-150 | 15.9 | 231 | margin | DBS280 | 3550 |
Exceptional After-Sales Care: At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we pride ourselves on our steadfast dedication to customer satisfaction, setting the gold standard in after-sales excellence. Our comprehensive and responsive support network, easily reachable via sales hotline, email, Skype, or MSN, ensures consistent and vigilant attention. We promise an impressive response time to emails within a remarkable 30 minutes, underscoring our commitment to your needs.
Pre-Sale Services: Enthusiastic Engagement
Tailored Solutions: Here at Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we meticulously design a comprehensive prophase plan, craft an intricately detailed process flow, and customize manufacturing equipment. Our mission is to meet your specific requirements with unmatched precision and personalized attention.
Sale Services: Dedicated Assistance
On-Site Expertise: Our experienced technicians will come directly to your location to provide expert guidance during installation and adjustment. They will thoroughly train your operators and work in harmony with your team to ensure a smooth final check and acceptance, achieving flawless integration.
After-Sale Services: Committed Trust
Building Lasting Relationships: We are dedicated to cultivating enduring partnerships with our valued clients. Through regular follow-up visits, we guarantee your satisfaction and provide unwavering support, building trust that lasts.
Comprehensive Warranty and Readiness: We confidently support our products with a robust one-year warranty, ensuring dependable machine performance. Our ample inventory of spare parts ensures immediate dispatch of any replacements, maintaining your productivity without interruption.
We warmly invite you to discover our company and workshop. We eagerly anticipate the opportunity to collaborate with you, offering perfectly suited products at highly competitive prices. Your satisfaction is our ultimate goal and unwavering promise.
1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
2.How long is the delivery time of your product?
The delivery time is within 30 working days.
3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.
4.How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.
5.What's the after sale service of your company?
We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.
6. Can your company provide wearing parts?
We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.