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Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly stands at the forefront of global innovation, research, and production in the realm of grinding equipment. With our esteemed reputation, we offer the finest domestic design team backed by cutting-edge process technology. Our state-of-the-art production capabilities have birthed a comprehensive system encompassing mill experimentation, precise testing, meticulous measurement, and unmatched service delivery. Our advanced technological prowess enables the creation of a diverse range of products, including the ball mill, rod mill, cement mill, bearing mill, bushing mill, overflow mill, lattice mill, and air coal mill, each epitomizing superior craftsmanship and quality.
Introducing the Industrial Ball Mill for Slag, River Sand, and Quartz, a meticulously engineered marvel designed to transform crushed materials into ultra-fine powder. This versatile and adaptable series of ball mills is the preferred choice for industrial and mining endeavors, expertly processing an extensive array of materials, such as Mining Ore, Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, Limestone, and Gypsum Powder. Its remarkable applications span across metallurgy, building materials, and chemical industries, excelling in both wet and dry milling scenarios. Offering the versatility of open circuit grinding and circle grinding with a power feeder, it is designed with rationality and showcases remarkable adaptability to diverse raw materials. Renowned for its high-speed operation, impressive crushing ratio, substantial capacity, and user-friendly operation, this machine is engineered to deliver unparalleled excellence.
Wet grinding ball mill working principle:
Explore the intricate workings of the wet grinding ball mill, where the electro motor skillfully propels the cylinder to rotate via a reducer. Within the rotating cylinder, the dynamic interaction between the broken ore and steel balls, facilitated by the lining board, achieves a specific height under the influence of frictional and eccentric forces. As gravity gracefully takes over, the ores descend, undergoing gradual and precise crushing from both impact and grinding forces. Once pulverized, the ores are efficiently expelled from the cylinder through the discharge section. A spiral classifier expertly sorts the discharged ores, directing the coarse sand back into the ball mill via the joint feeding machine for additional grinding. The feeding machine ensures a seamless, continuous, and even supply of materials, integrating them flawlessly into the ball mill. Consequently, the Chinaware ball mill maintains a consistent discharge of finely ground materials, rendering this ball mill a relentless, 24/7 powerhouse for precise powder grinding.
Ball Mill - A Pinnacle of Modern Milling Technology Our ball mill is expertly crafted for superior performance across a diverse range of industries, including ore beneficiation, chemical production, coal processing, cement manufacturing, and refractory materials. By leveraging a revolutionary bearing-type drive system, this innovative ball mill sets itself apart from traditional models with a remarkable 15% reduction in operating current and an impressive 50% decrease in startup current. Say goodbye to the challenges of inadequate ball alignment, operational instability, fluctuating current, and severe wear. Our design overcomes these hurdles with ease, addressing issues like Babbitt burning, downtime, and production halts. With the inclusion of rolling bearings, the hollow shaft is preserved, cutting lubrication oil usage by an astounding 90%, enhancing load capacity by 20%, increasing production output by 15%, and driving a speed boost of 10%. Enjoy power savings ranging between 20% and 30% with each operation.
1. Precision Engineering at Its Best: The Industrial Ball Mill is designed to deliver exceptional performance with its robust large ring gear, extensive side cover, and sturdy bearings that substantially extend its operational life. Through the use of state-of-the-art high-frequency quenching heat treatment on modulated surfaces and the sprocket, we ensure extraordinary durability and reliability in your milling processes.
2. Revolutionary Energy Efficiency: Our cutting-edge design redefines energy conservation by integrating ball bearings instead of conventional slide bearings. This innovation significantly reduces friction, leading to smoother startups and a remarkable 10-15% decrease in energy usage compared to previous models, providing substantial cost savings and environmental benefits.
3. Enhanced Processing Power: Thanks to the incorporation of a discharge disc and grate plate from the standard mill design, our ball mill elevates processing capability by more than 20% over traditional energy-saving conical ball mills. This breakthrough advancement positions our mill as a game-changer for high-demand applications.
4. Superior Discharge Optimization: Our innovative design features a uniquely low discharge port mud surface, speeding up mud passage, significantly reducing excessive ore grinding, and thereby improving the overall efficiency and productivity of operations.
5. Exceptional Load Versatility: Our versatile design accommodates a variety of ball sizes, from large to small, ensuring optimal working conditions where smaller balls stay securely within the mill, thus guaranteeing consistent and superior operational performance.
6. Effortless Installation Process: With a durable support frame, our ball mill is engineered for a straightforward and seamless installation process at plant sites, offering clients a hassle-free setup experience.
7. Cutting-Edge Electronic Protection: Featuring an advanced electronic control system, our ball mill offers comprehensive safeguards against motor overcurrent, potential power outages, and imbalances in power supply, guaranteeing a truly 'worry-free' and smooth operational experience.
Drum Size | capacity(t/h) | rotation rate(rpm) |
Ball Weigh(t) |
kind of drive |
Reduce |
Power(Kw) |
Φ1.5*5.7 | 33-6 | 27 | 11 | margin | ZD40 | 130 |
Φ1.5*6.4 | 4-7 | 27 | 12 | margin | ZD40 | 130 |
Φ1.83*7 | 8-13 | 23.9 | 21 | margin | ZD60 | 245 |
Φ2.2*7 | 13-18 | 21.4 | 33 | margin | ZD60 | 380 |
Φ2.2*7.5 | 14-19 | 21.4 | 35 | margin | ZD60 | 380 |
Φ2.2*10 | 15-20 | 21.4 | 45 | margin | ZD80 | 475 |
Φ2.4*8 | 18-27 | 20.4 | 41 | margin | ZD80 | 475 |
Φ2.4*9 | 19-29 | 20.4 | 42 | margin | ZD80 | 570 |
Φ2.4*10 | 20-32 | 20.4 | 52 | margin | ZD80 | 630 |
Φ2.4*11 | 21-34 | 20.4 | 60 | margin | ZD80 | 630 |
Φ2.4*13 | 23-36 | 20.4 | 65 | margin | MBY710 | 800 |
Φ2.6*10 | 28-38 | 19.7 | 70 | margin | MBY710 | 800 |
Φ2.6*13 | 30-40 | 19.7 | 78 | margin | MBY800 | 1000 |
Φ2.8*13 | 32-42 | 19.7 | 78 | margin | MBY800 | 1250 |
Φ3.0*9 | 32-42 | 18.14 | 83 | margin | MBY710 | 1000 |
Φ3.0*11 | 35-48 | 18.14 | 100 | margin | MBY800 | 1250 |
Φ3.0*13 | 36-50 | 18.14 | 102 | margin | MBY900 | 1400 |
Φ3.2*4.5 | 30-50 | 18.7 | 45 | margin | MBY710 | 800 |
Φ3.2*11 | 38-52 | 17.76 | 110 | margin | JDX100 | 1600 |
Φ3.2*13 | 45-60 | 17.76 | 120 | margin | JDX100 | 1600 |
Φ3.5*13 | 65-90 | 17.1 | 165 | margin | MBY1100 | 2000 |
Φ3.6*4.5 | 90-136 | 17.8 | 58 | margin | MBY800 | 1000 |
Φ3.6*9 | 20-45 | 16.9 | 70 | margin | Synchronous motor:1600 | |
Φ3.8*13 | 70-100 | 16.8 | 180 | margin | DBS280 | 2500 |
Φ4.2*13 | 130-150 | 15.9 | 231 | margin | DBS280 | 3550 |
Experience the pinnacle of service excellence with our comprehensive after-sales support and consultation. At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we are steadfast in our dedication to customer satisfaction. Our service philosophy is rooted in responsiveness and accessibility, ensuring that, unlike many others, we are constantly within your reach via our dedicated sales hotline, email, Skype, or MSN. Trust that your inquiries will be managed with the highest urgency, with a guaranteed response within an astonishing 30 minutes, providing you with ultimate peace of mind.
Pre-sale Services: Enthusiastic Engagement
Our pre-sale services are meticulously designed to meet your unique needs, providing a comprehensive initial plan, process flow design, and manufacturing equipment that perfectly aligns with your requirements. This tailored approach ensures a seamless and efficient experience, laying the groundwork for smooth operations with our Durable Ball Mill for Superior River Sand and Slag Milling.
Sale Services: Dedicated Assistance
Our highly skilled technicians will be dispatched to your site to provide precise guidance during installation and adjustments. We deliver extensive training for your operators and collaborate with you to perform comprehensive checks and acceptance, ensuring all aspects meet your expectations and function impeccably.
After-Sale Services: Commitment to Reliability
In our quest to cultivate enduring partnerships, we pledge to conduct regular follow-up visits. This initiative not only fortifies our relationships but also guarantees your ongoing satisfaction. We are unwavering in our dedication to ensuring that your experience with our products remains exceptional over time.
We offer a one-year warranty to ensure the sustained and reliable operation of your machine. Our proactive inventory management assures that essential spare parts are promptly available for immediate dispatch, minimizing downtime and preserving your project's productivity with the Durable Ball Mill.
We warmly invite you to tour our company and workshop. With genuine enthusiasm, we look forward to the opportunity to partner with you, providing the most suitable products at the most competitive prices. Witness firsthand the quality and dedication we invest in every facet of our operations.
Q: Why we believe in Xuzhou Churun industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
Q: Can I get special design for my own products?
A: We have our own R&D department to offer customization service for our customer.
Q: How long is the production time?
A: Based on the specific product.
Q:Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.
Q: Quality warranty?
A: Guarantee time: one year for main machinery.excluding wearing parts.
If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.
Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 30 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.
Q: What kind of drawing format is workable for you?
A: PDF, DWG, etc.
Q: How do I know the production? and shipping process?
A: We will double confirm your requirements, we will regularly report to you the production progress.