Basic Info.
Material Feature
Oil Resistant
Certification
GB/T 19001-2016/1s0 9001:2015
Energy Saving
Energy Saving
Warranty
1 Year Apart From Wearing Parts
Color
Red/ Yellow/Orange/or on Requst
After-sales Service
Installation Guildance, 24h Quick
Machine
with Swing Feeder, Screw Conveyer, Grid Ball Mill
Delivery
Specific Negotiation
Applicable Industries
Energy & Mining
Trademark
CR Xuzhou Churun
Transport Package
Export Packing Standard
Product Description
Product Description
Spiral classifiers are sophisticated mineral processing devices engineered for the classification and dewatering of materials through the rotation of spiral blades. Primarily, these machines shine in grinding circuits, expertly separating fine materials that have achieved the desired particle size while deftly returning coarser materials to the grinding mill for further refinement.
This versatile tool is indispensable in sizing pulp for metal beneficiation processes and is equally adept at desliming and dewatering operations in ore washing. Frequently paired with ball mills, this machinery is celebrated for its straightforward design, dependable operation, and ease of use. By exploiting the principles of varying particle size, specific gravity, and differential settlement rates in liquids, fine ore particles elegantly overflow while coarse particles settle at the tank's bottom. This ingenious grading device mechanically classifies materials by guiding the screw upwards to discharge and adeptly filters ground powder in the mill. It then utilizes the spiral plate to redirect coarse material into the mill's feed port, ensuring the filtered fine material gracefully exits via the overflow pipe.
Dry Ball Mill Production Line With Classifier:
A dry ball mill, in contrast to its wet counterpart, is predominantly utilized in the construction and chemical industries for precise powder creation. As a cornerstone machine within industrial grinding plants, its importance cannot be overstated.
Dry type ball mills generally comprise grid ball mills. Depending on material size, you can tailor the mill's length and diameter ratio to achieve your desired end product, managed by a separator. These mills feature a ventilating device internally, boosting input materials' mobility. Zoneding Machine dry type ball mills have found widespread use in processing limestone, granite, gypsum, phosphate rock, activated carbon, and cement, offering stable operation and easier maintenance.
Working Principle:
The spiral classifier operates on a sophisticated principle of material stratification via spiral blade rotation. Upon feeding into the classifier, the rotating spiral blades elevate materials. In this journey, fine materials, due to their diminutive particle size and elevated hydrodynamic resistance, ascend with the blades and overflow from the classifier's top. Meanwhile, heavier coarse materials, characterized by larger particle size and diminished hydrodynamic resistance, descend beneath the blades, exiting through a bottom opening to return to the grinding mill.
Spiral classifiers enjoy tremendous popularity across mining, mineral processing plants, construction materials, and the chemical industry. They excel in material classification and dewatering within grinding circuits and are pivotal for regrinding coarse materials.Advantages:
- Effective Classification: Expertly separates fine materials that meet the desired particle size with precision.
- High Processing Capacity: Exceptionally suited for large-scale classification operations, ensuring optimal performance.
- Easy Operation: Designed for simplicity in control and maintenance, ensuring seamless operation.
- Low Energy Consumption: Superior to other classification equipment in terms of energy efficiency.
Types:
Single Spiral Classifier: Features a single spiral blade, perfect for smaller classification tasks.
Double Spiral Classifier: Incorporates two spiral blades, ideal for extensive operations, offering superior processing capacity and enhanced classification precision.
High Weir Spiral Classifier: Incorporates a higher weir plate for superior material classification and overflow control.Precautions:
Select the appropriate spiral classifier type based on material properties and classification needs.
Consistently monitor the spiral blades' wear and ensure timely replacements.
Maintain cleanliness to avoid material blockages.
Guarantee stable classifier operation to achieve peak classification performance.
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Product Parameters
Distinctive Features of Our Innovative Spiral Classifier:
1. Boasting a simple yet robust structure, this classifier ensures reliable performance and effortless operation; 2. Ingeniously classifies materials using the principle of varying sedimentation speeds of solid particles within a liquid, influenced by size and specific gravity distinctions; 3. Skillfully separates ground material powder from grinders, spiraling coarse grains back into the grinder's material inlet via the spiral chip, while efficiently discharging classified fine grains from the overflow surface; 4. Constructed with a sturdy base from channel steel, the body is seamlessly welded from steel plates; 5. The lower spiral bearing support features an engine-bearing structure renowned for its outstanding wear-resistance and durability; 6. Equipped with a versatile lifting device operable in both electric and manual modes.
Our classifier operates on the fundamental principle that variances in solid particle size and specific gravity lead to differing settling speeds in liquid. This enables fine ore particles to buoyantly float into the overflow, while coarse particles settle at the bottom of the tank. By advancing the screw mechanism to the upper discharge section, the system adeptly grades ground powder for filtration. Subsequently, it spirals coarse material back into the mill's feed port using the spiral plate, and seamlessly discharges the filtered fine material through the overflow pipe, ensuring optimal separation efficiency.
| ype | Model | Specifi- cations |
(mm)
Spiral-
dia |
(r/min)
Spiral
Speed | Water | Dip
(') | (t/d)
Worker | Driving Motor | Lift Motor | Weight
(kg) |
Length
(mm) | Width
(mm) | Overfiow
Traffic | Send Retur
Quantity | Model | kW
Power | Mode | kW)
Power |
High Weir
Single
Screw | FLG-5 | φ500 | 500 | 8~15 | 4500 | 555 | 14°~18°30' | 32 | 143~261 | Y90L-6 | 1.1 | | | 1600 |
| FLG-7 | φ750 | 750 | 4~9.9 | 5500 | 830 | 14°~18°30' | 65 | 256~564 | Y132S-6 | 3 | | | 2900 |
| FLG-10 | φ1000 | 1000 | 1.6~7.6 | 6500 | 1112 | 14°~18° 30' | 85 | 473~1026 | Y132M-6 | 5.5 | | | 4400 |
| FLG-12 | φ1200 | 1200 | 5~7 | 6500 | 1372 | 14°~18°30' | 155 | 1170~1600 | Y132M-6 | 5.5 | Y90L-4 | 1.5 | 8800 |
| FLG-15 | φ1500 | 1500 | 2~6 | 8265 | 1664 | 14°~18°30' | 235 | 1140~2740 | Y160M-6 | 7.5 | Y100L1-4 | 2.2 | 11680 |
| FLG-20 | φ2000 | 2000 | 3.6~5.6 | 8400 | 2200 | 14°~18°30' | 400 | 3890~5940 | Y160L-4 | 15 | Y100L2-4 | 3 | 20450 |
| FLG-24 | φ2400 | 2400 | 3.6 | 9130 | 2600 | 14°~18° 30' | 580 | 6800 | Y180M-4 | 18.5 | Y100L2-4 | 3 | 25650 |
| FLG-30 | φ3000 | 3000 | 3.2 | 12500 | 3200 | 14°~18°30' | 890 | 11650 | Y225M-6 | 30 | Y112M-4 | 4 | 37000 |
High Weir
Double
Screw | 2FLG-12 | φ1200 | 1200 | 6 | 6500 | 2600 | 14°~18°30' | 310 | 2340~3200 | Y132M-6 | 5.5×2 | Y90L-4 | 1.5×2 | 15840 |
| 2FLG-15 | φ1500 | 1500 | 2.5,4,6 | 8250 | 3200 | 14°~18°30' | 470 | 2280~5480 | Y160M-6 | 7.5×2 | Y100L-4 | 2.2×2 | 22100 |
| 2FLG-20 | φ2000 | 2000 | 3.6,5.5 | 8400 | 4280 | 14°~18°30' | 800 | 7780~11880 | Y160L-6/4 | 11×2
15×2 | Y100L2-4 | 3×2 | 36400 |
| 2FLG-24 | φ2400 | 2400 | 3.67 | 9130 | 5100 | 14°~18°30' | 1160 | 13600 | Y180M-4 | 8.5×2 | Y100L2-4 | 3×2 | 45874 |
| 2FLG-30 | φ3000 | 3000 | 3.2 | 12500 | 6300 | 14°~18° 30' | 1785 | 23300 | Y200L-6 | 22×2 | Y112M-4 | 4×2 | 73030 |
Packaging & Shipping
To guarantee safe and secure transport of our machinery, the machines are typically disassembled prior to delivery. We then employ a variety of packing methods to ensure their protection and integrity. Our meticulous packing options include: nude packing for robust items, bundle packing for grouped components, and grass rope packing for eco-friendly solutions. We also offer water-proof packing to shield against moisture, sturdy wooden pallets for durable support, and wooden or carton box packing for enhanced safety. Each method is chosen to meet the specific needs of the machinery, ensuring a seamless delivery experience.
After Sales Service
Exceptional After-Sales Service: Embrace the best in class with our outstanding customer service that leads the industry. Unlike typical sites, we ensure seamless communication through our sales hotline, email, Skype, or MSN, guaranteeing a prompt response to emails within just 30 minutes.
Our technicians are equipped with cutting-edge technological diagnostic tools, enabling them to expertly troubleshoot your equipment, optimizing its performance while significantly reducing downtime.
We are proficient in catering to a wide range of consumable and electrical/mechanical spare part requirements, offering extensive capabilities to meet all your needs.
Pre-Sales Service
• Detailed insights into the production process are provided to ensure complete transparency and understanding.
• We allocate highly skilled engineers for the meticulous installation and rigorous testing of your equipment.
Sales Service
• Tailored solution designs are crafted to align perfectly with your unique requirements.
• Comprehensive product rendering and precise steel structure drawings are offered to visualize your project accurately.
• Showcase of successful project examples and opportunities to visit our state-of-the-art production and R&D facilities.
After-Sales Service
• One-year quality warranty with lifelong maintenance ensures your peace of mind and seamless operation of your equipment.
• Enjoy free guarantee repairs, covering both labor and materials, during the warranty period. Beyond this, we offer reasonably priced spare parts and maintenance services. Rest assured, our commitment to addressing product defects remains unwavering.
• Our response time is swift; upon receiving your notification, we promise to deliver 24-hour after-sales technical support, ensuring minimal disruption to your operations.
We warmly invite you to visit our company and workshop. Our team eagerly anticipates the opportunity to collaborate with you, providing the most suitable products that meet your needs at a competitive price point.
FAQ
Q: Why we believe in Xuzhou Churun industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
Q: Can I get special design for my own products?
A: We have our own R&D department to offer customization service for our customer.
Q: How long is the production time?
A: Based on the specific product.
Q:Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.
Q: Quality warranty?
A: Guarantee time: one year for main machinery.excluding wearing parts.
If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.
Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 30 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.
Q: What kind of drawing format is workable for you?
A: PDF, DWG, etc.
Q: How do I know the production? and shipping process?
A: We will double confirm your requirements, we will regularly report to you the production progress.
Address:
No. 2-04, Dapeng Town Industrial Park, Tongshan District, Xuzhou, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Enterprise profile Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. is a private limited liability company specializing in the production and processing of ball mill, dryer, elevator, vertical kiln, lime kiln, crusher, rotary kiln, waste incineration, environmental protection equipment, stone dressing and other products. The company is located in Dapeng Industrial Park, covering an area of more than 30, 000 square meters, close to the exit of Xuzhou West Expressway, with superior terrain and convenient transportation.
The company has more than 350 employees, dozens of various professional senior technical management personnel, has become the main force of the company′s quality production. Stable and efficient, creative management, technology, production, after-sales service has become the basis of the company′s development, enterprising. The products involve slag, fly ash, aerated brick, chemical industry, electric power, coal, mining, environmental protection, pipe installation and other industries. Quality-based, as the foundation, Churun company products have always been ahead of the industry advanced technology level. At present, it can provide the design and production of 2 million tons of cement production line, 200, 000-600, 000 tons of slag production line, 100, 000-600 thousand cubic meters of gas brick and gas plate production line. The company′s products are not only selling well in all provinces and cities, but also exported to Indonesia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania and other countries.
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. ′s business philosophy: Honesty as the premise, quality as the basis, service as the guarantee. Leading in quality, service, price, to be the leader in the market.
