High Effciency Spiral Classifier for Forprecise Particle Separation

• Customization: Available
• Type: Spiral Separator
• Voltage: 380V
• Model NO.: 3000X13000
• Material Feature: Oil Resistant
• Certification: GB/T 19001-2016/1s0 9001:2015
• Energy Saving: Energy Saving
• Warranty: 1 Year Apart From Wearing Parts
• Color: Red/ Yellow/Orange/or on Requst
• Customized: Customized
• Condition: New
• After-sales Service: Installation Guildance, 24h Quick
• Machine: with Swing Feeder, Screw Conveyer, Grid Ball Mill
• Delivery: Specific Negotiation
• Model No.: Customizable
• Applicable Industries: Energy & Mining
• Transport Package: Export Packing Standard
• Specification: 3000X14000
• Trademark: CR Xuzhou Churun
• Origin: Jiangsu Xuzhou
• HS Code: 8474100000
• Production Capacity: 20 Set / Month

Product Description

Product Description

Spiral classifiers are sophisticated mineral processing devices engineered for the classification and dewatering of materials through the rotation of spiral blades. Primarily, these machines shine in grinding circuits, expertly separating fine materials that have achieved the desired particle size while deftly returning coarser materials to the grinding mill for further refinement.
This versatile tool is indispensable in sizing pulp for metal beneficiation processes and is equally adept at desliming and dewatering operations in ore washing. Frequently paired with ball mills, this machinery is celebrated for its straightforward design, dependable operation, and ease of use. By exploiting the principles of varying particle size, specific gravity, and differential settlement rates in liquids, fine ore particles elegantly overflow while coarse particles settle at the tank's bottom. This ingenious grading device mechanically classifies materials by guiding the screw upwards to discharge and adeptly filters ground powder in the mill. It then utilizes the spiral plate to redirect coarse material into the mill's feed port, ensuring the filtered fine material gracefully exits via the overflow pipe.

Dry Ball Mill Production Line With Classifier:
A dry ball mill, in contrast to its wet counterpart, is predominantly utilized in the construction and chemical industries for precise powder creation. As a cornerstone machine within industrial grinding plants, its importance cannot be overstated.

Dry type ball mills generally comprise grid ball mills. Depending on material size, you can tailor the mill's length and diameter ratio to achieve your desired end product, managed by a separator. These mills feature a ventilating device internally, boosting input materials' mobility. Zoneding Machine dry type ball mills have found widespread use in processing limestone, granite, gypsum, phosphate rock, activated carbon, and cement, offering stable operation and easier maintenance.

Working Principle:

The spiral classifier operates on a sophisticated principle of material stratification via spiral blade rotation. Upon feeding into the classifier, the rotating spiral blades elevate materials. In this journey, fine materials, due to their diminutive particle size and elevated hydrodynamic resistance, ascend with the blades and overflow from the classifier's top. Meanwhile, heavier coarse materials, characterized by larger particle size and diminished hydrodynamic resistance, descend beneath the blades, exiting through a bottom opening to return to the grinding mill.

 

Spiral classifiers enjoy tremendous popularity across mining, mineral processing plants, construction materials, and the chemical industry. They excel in material classification and dewatering within grinding circuits and are pivotal for regrinding coarse materials.

Advantages:

• Effective Classification: Expertly separates fine materials that meet the desired particle size with precision.
• High Processing Capacity: Exceptionally suited for large-scale classification operations, ensuring optimal performance.
• Easy Operation: Designed for simplicity in control and maintenance, ensuring seamless operation.
• Low Energy Consumption: Superior to other classification equipment in terms of energy efficiency.

Types:

Single Spiral Classifier: Features a single spiral blade, perfect for smaller classification tasks.
Double Spiral Classifier: Incorporates two spiral blades, ideal for extensive operations, offering superior processing capacity and enhanced classification precision.
High Weir Spiral Classifier: Incorporates a higher weir plate for superior material classification and overflow control.

Precautions:
Select the appropriate spiral classifier type based on material properties and classification needs.
Consistently monitor the spiral blades' wear and ensure timely replacements.
Maintain cleanliness to avoid material blockages.
Guarantee stable classifier operation to achieve peak classification performance.

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Product Parameters

 

Distinctive Features of Our Innovative Spiral Classifier:
1. Boasting a simple yet robust structure, this classifier ensures reliable performance and effortless operation; 2. Ingeniously classifies materials using the principle of varying sedimentation speeds of solid particles within a liquid, influenced by size and specific gravity distinctions; 3. Skillfully separates ground material powder from grinders, spiraling coarse grains back into the grinder's material inlet via the spiral chip, while efficiently discharging classified fine grains from the overflow surface; 4. Constructed with a sturdy base from channel steel, the body is seamlessly welded from steel plates; 5. The lower spiral bearing support features an engine-bearing structure renowned for its outstanding wear-resistance and durability; 6. Equipped with a versatile lifting device operable in both electric and manual modes.

Our classifier operates on the fundamental principle that variances in solid particle size and specific gravity lead to differing settling speeds in liquid. This enables fine ore particles to buoyantly float into the overflow, while coarse particles settle at the bottom of the tank. By advancing the screw mechanism to the upper discharge section, the system adeptly grades ground powder for filtration. Subsequently, it spirals coarse material back into the mill's feed port using the spiral plate, and seamlessly discharges the filtered fine material through the overflow pipe, ensuring optimal separation efficiency.

 

ype	Model	Specifi- cations	(mm) Spiral- dia	(r/min) Spiral Speed	Water		Dip (')	(t/d) Worker		Driving Motor		Lift Motor		Weight (kg)
					Length (mm)	Width (mm)		Overfiow Traffic	Send Retur Quantity	Model	kW Power	Mode	kW) Power
High Weir Single Screw	FLG-5	φ500	500	8~15	4500	555	14°~18°30'	32	143~261	Y90L-6	1.1			1600
	FLG-7	φ750	750	4~9.9	5500	830	14°~18°30'	65	256~564	Y132S-6	3			2900
	FLG-10	φ1000	1000	1.6~7.6	6500	1112	14°~18°  30'	85	473~1026	Y132M-6	5.5			4400
	FLG-12	φ1200	1200	5~7	6500	1372	14°~18°30'	155	1170~1600	Y132M-6	5.5	Y90L-4	1.5	8800
	FLG-15	φ1500	1500	2~6	8265	1664	14°~18°30'	235	1140~2740	Y160M-6	7.5	Y100L1-4	2.2	11680
	FLG-20	φ2000	2000	3.6~5.6	8400	2200	14°~18°30'	400	3890~5940	Y160L-4	15	Y100L2-4	3	20450
	FLG-24	φ2400	2400	3.6	9130	2600	14°~18°  30'	580	6800	Y180M-4	18.5	Y100L2-4	3	25650
	FLG-30	φ3000	3000	3.2	12500	3200	14°~18°30'	890	11650	Y225M-6	30	Y112M-4	4	37000
High Weir Double Screw	2FLG-12	φ1200	1200	6	6500	2600	14°~18°30'	310	2340~3200	Y132M-6	5.5×2	Y90L-4	1.5×2	15840
	2FLG-15	φ1500	1500	2.5,4,6	8250	3200	14°~18°30'	470	2280~5480	Y160M-6	7.5×2	Y100L-4	2.2×2	22100
	2FLG-20	φ2000	2000	3.6,5.5	8400	4280	14°~18°30'	800	7780~11880	Y160L-6/4	11×2 15×2	Y100L2-4	3×2	36400
	2FLG-24	φ2400	2400	3.67	9130	5100	14°~18°30'	1160	13600	Y180M-4	8.5×2	Y100L2-4	3×2	45874
	2FLG-30	φ3000	3000	3.2	12500	6300	14°~18°  30'	1785	23300	Y200L-6	22×2	Y112M-4	4×2	73030

Packaging & Shipping

To guarantee safe and secure transport of our machinery, the machines are typically disassembled prior to delivery. We then employ a variety of packing methods to ensure their protection and integrity. Our meticulous packing options include: nude packing for robust items, bundle packing for grouped components, and grass rope packing for eco-friendly solutions. We also offer water-proof packing to shield against moisture, sturdy wooden pallets for durable support, and wooden or carton box packing for enhanced safety. Each method is chosen to meet the specific needs of the machinery, ensuring a seamless delivery experience.

After Sales Service

Exceptional After-Sales Service: Embrace the best in class with our outstanding customer service that leads the industry. Unlike typical sites, we ensure seamless communication through our sales hotline, email, Skype, or MSN, guaranteeing a prompt response to emails within just 30 minutes.
Our technicians are equipped with cutting-edge technological diagnostic tools, enabling them to expertly troubleshoot your equipment, optimizing its performance while significantly reducing downtime.
We are proficient in catering to a wide range of consumable and electrical/mechanical spare part requirements, offering extensive capabilities to meet all your needs.
Pre-Sales Service
• Detailed insights into the production process are provided to ensure complete transparency and understanding.
• We allocate highly skilled engineers for the meticulous installation and rigorous testing of your equipment.
Sales Service
• Tailored solution designs are crafted to align perfectly with your unique requirements.
• Comprehensive product rendering and precise steel structure drawings are offered to visualize your project accurately.
• Showcase of successful project examples and opportunities to visit our state-of-the-art production and R&D facilities.
After-Sales Service
• One-year quality warranty with lifelong maintenance ensures your peace of mind and seamless operation of your equipment.
• Enjoy free guarantee repairs, covering both labor and materials, during the warranty period. Beyond this, we offer reasonably priced spare parts and maintenance services. Rest assured, our commitment to addressing product defects remains unwavering.
• Our response time is swift; upon receiving your notification, we promise to deliver 24-hour after-sales technical support, ensuring minimal disruption to your operations.
We warmly invite you to visit our company and workshop. Our team eagerly anticipates the opportunity to collaborate with you, providing the most suitable products that meet your needs at a competitive price point.

 

FAQ

Q: Why we believe in Xuzhou Churun industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
Q: Can I get special design for my own products?
A: We have our own R&D department to offer customization service for our customer.
Q: How long is the production time?
A: Based on the specific product.
Q:Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.
Q: Quality warranty?
A: Guarantee time: one year for main machinery.excluding wearing parts.
If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.
Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 30 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.
Q: What kind of drawing format is workable for you?
A: PDF, DWG, etc.
Q: How do I know the production? and shipping process?
A: We will double confirm your requirements, we will regularly report to you the production progress.