High-Efficiency Industrial Ball Mill for Fine Powder Grinding

• Customization: Available
• After-sales Service: Installation Guildance, 24h Quick
• Warranty: 12 Months After Installation
• Certification: ISO
• Customized: Customized
• Automatic Grade: Semiautomatic
• Electricity: Depends on Your Request
• Control Box: Included
• Color: Gray, White, Yellow, Customer-Specified, etc.
• Export Markets: Global
• Spare Parts Supply: Intermediate Delivery
• Transport Package: Standard Container
• Specification: According to model
• Trademark: Xuzhou Churun
• Origin: Xuzhou, Jiangsu
• HS Code: 8474209000
• Production Capacity: 20 Set / Month

Product Description

Product Description

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. is a global leader fervently dedicated to the art and science of grinding equipment innovation, development, and production. We pride ourselves on a highly skilled domestic design team and unrivaled process technology, complemented by state-of-the-art production equipment. This formidable combination has allowed us to build an all-encompassing mill ecosystem incorporating experimentation, testing, precision measurement, and comprehensive service offerings. Our cutting-edge technological expertise enables us to craft a wide spectrum of mills, including ball mills, rod mills, cement mills, bearing mills, bushing mills, overflow mills, lattice mills, and air coal mills, each engineered to perfection.

The ball mill stands as an iconic and essential grinding apparatus, proficiently transforming crushed materials into ultra-fine powder. This adaptable machine series is expertly designed for industrial and mining enterprises, processing materials such as Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, Limestone, and Gypsum Powder with finesse. Ideal for metallurgical, building materials, chemical industries, and other grindable applications, the ball mill excels in both wet and dry milling. It operates seamlessly in open circuit grinding or in circle grinding accompanied by a power feeder. The machine is distinguished by its rational design, extraordinary adaptability to diverse raw materials, rapid processing, high crushing ratio, and expansive capacity, all while ensuring smooth and easy operation.
Wet Grinding Ball Mill Working Principle:
In the sophisticated wet grinding ball mill, an electric motor intricately drives the cylinder's rotation through a reducer. Inside the cylinder, fractured ore and steel balls ascend to a specified height due to a calculated interplay of friction and centrifugal forces from rotation. As gravity asserts its influence, ores cascade down, undergoing progressive impact and grinding, leading to a finely crushed state. The resulting material is expelled through the discharge section. A spiral classifier then efficiently takes over, segregating the materials, with coarse sand cyclically returning to the ball mill for additional grinding. Simultaneously, the feeding machine consistently delivers a steady and uniform supply of materials, ensuring continuous ingress into the ball mill. The Chinaware ball mill relentlessly discharges the ground materials, epitomizing an apparatus that functions tirelessly around the clock, 24/7.

Characteristics

1. Majestic Gear Ensemble: Our ball mill proudly features a grand and robust large ring gear, paired with a sturdy side cover and remarkably durable large bearing. The oversized gear hub is designed to significantly extend the lifespan of the equipment, employing a cutting-edge high-frequency quenching heat treatment process on its modulated surface. Additionally, the sprocket is precisely crafted using this advanced heat treatment method, ensuring exceptional longevity and performance.
2. Efficient Energy Conservation: Discover extraordinary energy efficiency with our innovative design. By substituting traditional slide bearings with highly effective ball bearings, we've dramatically lowered frictional forces, enabling smoother and more efficient startups. This revolutionary approach results in an impressive 10-15% reduction in energy consumption when compared to conventional ball mills, offering a more sustainable and cost-effective solution.
3. Enhanced Processing Capacity: Benefit from our forward-thinking design, incorporating a discharge disc and a grate plate as standard components, resulting in an incredible increase in processing capacity by over 20% compared to typical energy-saving conical ball mills. This innovation ensures superior performance, boosting productivity and output to deliver outstanding results.
4. Optimized Mud Flow: Our design features a strategically lowered mud surface at the discharge port, which allows for the rapid passage of mud, effectively minimizing excessive ore grinding. This enhancement leads to more efficient processing and improves the quality of output, ensuring superior results.
5. Versatile Ball Loading: Our ball mill is engineered to accommodate a versatile range of loaded balls, both large and small, ensuring that smaller balls remain securely within the system. This design promotes optimal working conditions and maximizes operational efficiency, tailored to meet diverse processing requirements.
6. Simplified Installation: Our ball mill is equipped with a supportive frame, meticulously designed for effortless installation on plant sites. This thoughtful feature significantly simplifies the setup process, providing our clients with an easy and efficient installation experience.
7. Advanced Electronic Control System: Engineered with safety and reliability at its core, our electronic control system offers comprehensive protection against potential motor overcurrent, power failures, and imbalances across the three power supplies. This ensures seamless, worry-free operation, enhancing both the performance and safety of the ball mill, providing peace of mind for our users.

Detailed Photos

Ball Mill: The Pinnacle of Pulverizing Power Structure: Your Comprehensive Guide to Our Ball Mill's Engineering Marvel. Experience the excellence of an intricately designed feeding system, seamlessly integrated with a highly efficient discharging mechanism. The robust transmission system includes a precision-engineered speed reducer, a compact yet mighty transmission gear, and cutting-edge electrical machinery, all expertly coordinated by an advanced electric control system.
 

Product Parameters

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands at the pinnacle of quality assurance, delivering only products that exemplify unparalleled excellence to our esteemed clientele. Our unwavering commitment to quality is reflected in our zero-tolerance policy for any non-conforming items, ensuring that only the finest products make it to market. This relentless pursuit of perfection has propelled our ball mill products to the forefront of both domestic and international markets, earning a reputation for reliability and superlative craftsmanship.
 

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball  Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping

Before embarking on its journey to your site, our advanced machinery is expertly and carefully disassembled to guarantee maximum protection throughout transit. At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we adopt a variety of superior packing techniques, especially designed to cater to a wide range of shipping requirements. Our distinguished packing options include: nude packing for simplicity, bundle packing for strength, grass rope packing for flexibility, waterproof packing for moisture resistance, sturdy wooden pallet packing for stability, and secure wooden or carton box packing for ultimate security. Each packing method is meticulously selected to ensure the utmost safety and preservation of your invaluable ball mill equipment during its journey.

Our Advantages

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. unfolds over a vast domain of 5,000 square meters, committed unceasingly to manufacturing excellence and innovation.

Churun stands proudly at the zenith of innovation, with an unwavering commitment to customer satisfaction. We deliver meticulously crafted, all-encompassing solutions for plant equipment configurations across an extensive array of industries, including cement, chemicals, lithium mica, taconite, metallurgy, and solid waste disposal. Our remarkable portfolio of nearly 300 production lines globally underscores our expertise, backed by a team of seasoned experts with profound design capabilities and vast experience. This expertise has resulted in significant market success, earning us the trust and acclaim of our esteemed clients. As we look to the future, Churun Heavy Industry remains steadfast in our core values of professionalism, integrity, and innovation, consistently providing state-of-the-art, dependable equipment and technical solutions that adapt to the evolving industry demands.
The Headquarter of Churun is strategically nestled in Xuzhoucity, extending across an impressive 200,000 square meters. Our facility is home to over 200 advanced large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly units, ensuring precision and efficiency in every undertaking.

Our distinguished products have attained recognition from perceptive clients both domestically and internationally. We have successfully broadened our horizons, with exports reaching countries and regions such as Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, and Romania, establishing a robust global presence and earning widespread acclaim.

 

After Sales Service

Our Unmatched Customer Service: Experience the pinnacle of post-purchase care with our dedicated after-sales service and consultation. Unlike many, Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. is committed to exceptional customer service. We ensure that our sales hotline, email, Skype, and MSN are all channels through which we can be reached. Trust us to respond to your emails within a remarkable 30-minute window.

Pre-sale Services: Enthusiastic Support
Tailored Pre-sale Solutions: We invest our passion and expertise to craft the perfect prophase plan and process flow design. Our commitment is to manufacture equipment that aligns perfectly with your distinct requirements and aspirations.

Sale Services: Dedicated Assistance
Expert Guidance During Sales: Our highly skilled technicians will be dispatched to your jobsite, providing comprehensive guidance on installation and adjustments. Rest assured, we will train operators meticulously and collaborate with you to complete the final check and acceptance.

 

After-sale Services: Faithful Commitment
Lasting Partnerships: We believe in cultivating enduring relationships, which is why we commit to regular return visits to ensure continued satisfaction and support.
Peace of Mind with Comprehensive After-sale Services: Enjoy a one-year warranty that guarantees continuous operation of your ball mill. Our strategically maintained inventory of spare parts ensures immediate dispatch of replacements, preventing any disruption in your operations.

Visit Us: We warmly welcome you to explore our company and workshop. We are eager to establish a cooperative relationship with you and promise to offer you the most fitting products at competitive prices.

FAQ

1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.

2.How long is the delivery time of your product?
The delivery time is within 30 working days.

3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.

4.How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.

5.What's the after sale service of your company?
We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.

6. Can your company provide wearing parts?
We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.