Basic Info.
After-sales Service
Installation Guildance, 24h Quick
Warranty
12 Months After Installation
Application
Construction, Chemical Industry, Mineral Operation
Automatic Grade
Semiautomatic
Electricity
Depends on Your Request
Color
Gray, White, Yellow, Customer-Specified, etc.
Spare Parts Supply
Intermediate Delivery
Transport Package
Standard Container
Specification
According to model
Product Description
Product Description
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly stands at the pinnacle of grinding equipment innovation, research, and production on the global stage. With our esteemed reputation, we offer the finest domestic design team backed by cutting-edge process technology. Our state-of-the-art production capabilities have birthed a comprehensive system that encompasses mill experimentation, precise testing, meticulous measurement, and unmatched service delivery. Our advanced technological prowess enables the creation of a diverse range of products, including the ball mill, rod mill, cement mill, bearing mill, bushing mill, overflow mill, lattice mill, and air coal mill, each epitomizing superior craftsmanship and quality.
Discover the Industrial Ball Mill for Slag, River Sand, and Quartz, an essential grinding machine meticulously engineered to convert crushed materials into ultra-fine powder. This adaptable series of ball mills is the go-to choice for industrial and mining endeavors, expertly processing an array of materials such as Mining Ore, Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, Limestone, and Gypsum Powder. Its applications span across metallurgy, building materials, and chemical industries, excelling in both wet and dry milling. It offers the versatility of open circuit grinding and circle grinding with a power feeder. Designed with rationality, it exhibits remarkable adaptability to diverse raw materials. Renowned for its high-speed operation, impressive crushing ratio, substantial capacity, and user-friendly operation, this machine is engineered to deliver unparalleled excellence.
Wet grinding ball mill working principle:
Delve into the sophisticated workings of the wet grinding ball mill, where the electro motor skillfully propels the cylinder to rotate via a reducer. Within this rotating cylinder, the dynamic interaction between the broken ore and steel balls, facilitated by the lining board, achieves a specific height under the influence of frictional and eccentric forces. As gravity gracefully takes over, the ores descend, undergoing gradual and precise crushing from both impact and grinding forces. Once pulverized, the ores are efficiently expelled from the cylinder through the discharge section. A spiral classifier expertly sorts the discharged ores, directing the coarse sand back into the ball mill via the joint feeding machine for additional grinding. The feeding machine ensures a seamless, continuous, and even supply of materials, integrating them flawlessly into the ball mill. Consequently, the Chinaware ball mill maintains a consistent discharge of finely ground materials, rendering this ball mill a relentless, 24/7 powerhouse for precise powder grinding.
Characteristics
Ball Mill - A Pinnacle of Modern Milling Technology Our ball mill is expertly crafted for superior performance across a diverse range of industries, including ore beneficiation, chemical production, coal processing, cement manufacturing, and refractory materials. By leveraging a revolutionary bearing-type drive system, this innovative ball mill sets itself apart from traditional models with a remarkable 15% reduction in operating current and an impressive 50% decrease in startup current. Say goodbye to the challenges of inadequate ball alignment, operational instability, fluctuating current, and severe wear. Our design overcomes these hurdles with ease, addressing issues like Babbitt burning, downtime, and production halts. With the inclusion of rolling bearings, the hollow shaft is preserved, cutting lubrication oil usage by an astounding 90%, enhancing load capacity by 20%, increasing production output by 15%, and driving a speed boost of 10%. Enjoy power savings ranging between 20% and 30% with each operation.
1. Precision Engineering at Its Best: The Industrial Ball Mill is designed to deliver exceptional performance with its robust large ring gear, extensive side cover, and sturdy bearings that substantially extend its operational life. Through the use of state-of-the-art high-frequency quenching heat treatment on modulated surfaces and the sprocket, we ensure extraordinary durability and reliability in your milling processes.
2. Revolutionary Energy Efficiency: Our cutting-edge design redefines energy conservation by integrating ball bearings instead of conventional slide bearings. This innovation significantly reduces friction, leading to smoother startups and a remarkable 10-15% decrease in energy usage compared to previous models, providing substantial cost savings and environmental benefits.
3. Enhanced Processing Power: Thanks to the incorporation of a discharge disc and grate plate from the standard mill design, our ball mill elevates processing capability by more than 20% over traditional energy-saving conical ball mills. This breakthrough advancement positions our mill as a game-changer for high-demand applications.
4. Superior Discharge Optimization: Our innovative design features a uniquely low discharge port mud surface, speeding up mud passage, significantly reducing excessive ore grinding, and thereby improving the overall efficiency and productivity of operations.
5. Exceptional Load Versatility: Our versatile design accommodates a variety of ball sizes, from large to small, ensuring optimal working conditions where smaller balls stay securely within the mill, thus guaranteeing consistent and superior operational performance.
6. Effortless Installation Process: With a durable support frame, our ball mill is engineered for a straightforward and seamless installation process at plant sites, offering clients a hassle-free setup experience.
7. Cutting-Edge Electronic Protection: Featuring an advanced electronic control system, our ball mill offers comprehensive safeguards against motor overcurrent, potential power outages, and imbalances in power supply, guaranteeing a truly "worry-free" and smooth operational experience.
Detailed Photos
Innovative Ball Mill Structure: The Industrial Ball Mill from Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. presents a refined and cutting-edge design. It incorporates an integrated feeding system, ensuring seamless material intake; an efficient discharging system for optimal outflow; and a smooth, precise transmission system. This transmission system is fortified with a robust speed reducer, an expertly crafted small transmission gear, dependable electrical machinery, and an advanced electric control unit. Together, these elements ensure unparalleled performance, reliability, and efficiency, delivering exceptional results with ease and precision. Product Parameters
At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., our unwavering commitment to excellence ensures that only the finest, top-tier products reach our valued customers. We adhere to the highest industry standards, ensuring that any non-conforming products are absolutely prohibited from entering the market. This steadfast dedication to superior quality and outstanding performance propels our company to rapidly seize opportunities across both domestic and international fronts. Our products' remarkable quality and unmatched reliability set us apart, solidifying our reputation as a trusted leader in the heavy machinery industry. Drum Size | capacity(t/h) | rotation rate(rpm) | Ball Weigh(t) | kind of drive | Reduce | Power(Kw) |
Φ1.5*5.7 | 33-6 | 27 | 11 | margin | ZD40 | 130 |
Φ1.5*6.4 | 4-7 | 27 | 12 | margin | ZD40 | 130 |
Φ1.83*7 | 8-13 | 23.9 | 21 | margin | ZD60 | 245 |
Φ2.2*7 | 13-18 | 21.4 | 33 | margin | ZD60 | 380 |
Φ2.2*7.5 | 14-19 | 21.4 | 35 | margin | ZD60 | 380 |
Φ2.2*10 | 15-20 | 21.4 | 45 | margin | ZD80 | 475 |
Φ2.4*8 | 18-27 | 20.4 | 41 | margin | ZD80 | 475 |
Φ2.4*9 | 19-29 | 20.4 | 42 | margin | ZD80 | 570 |
Φ2.4*10 | 20-32 | 20.4 | 52 | margin | ZD80 | 630 |
Φ2.4*11 | 21-34 | 20.4 | 60 | margin | ZD80 | 630 |
Φ2.4*13 | 23-36 | 20.4 | 65 | margin | MBY710 | 800 |
Φ2.6*10 | 28-38 | 19.7 | 70 | margin | MBY710 | 800 |
Φ2.6*13 | 30-40 | 19.7 | 78 | margin | MBY800 | 1000 |
Φ2.8*13 | 32-42 | 19.7 | 78 | margin | MBY800 | 1250 |
Φ3.0*9 | 32-42 | 18.14 | 83 | margin | MBY710 | 1000 |
Φ3.0*11 | 35-48 | 18.14 | 100 | margin | MBY800 | 1250 |
Φ3.0*13 | 36-50 | 18.14 | 102 | margin | MBY900 | 1400 |
Φ3.2*4.5 | 30-50 | 18.7 | 45 | margin | MBY710 | 800 |
Φ3.2*11 | 38-52 | 17.76 | 110 | margin | JDX100 | 1600 |
Φ3.2*13 | 45-60 | 17.76 | 120 | margin | JDX100 | 1600 |
Φ3.5*13 | 65-90 | 17.1 | 165 | margin | MBY1100 | 2000 |
Φ3.6*4.5 | 90-136 | 17.8 | 58 | margin | MBY800 | 1000 |
Φ3.6*9 | 20-45 | 16.9 | 70 | margin | Synchronous motor:1600 |
Φ3.8*13 | 70-100 | 16.8 | 180 | margin | DBS280 | 2500 |
Φ4.2*13 | 130-150 | 15.9 | 231 | margin | DBS280 | 3550 |
Packaging & Shipping
Our Industrial Ball Mill for Slag, River Sand, and Quartz is meticulously prepared to guarantee it arrives in pristine condition. We take exceptional care to ensure that each shipment is handled with the utmost precision and attention to detail. During the dispatch process, our robust machines are typically disassembled, allowing for safer transportation. We employ a diverse array of secure packing methods to suit your needs. Choose from our premium options: nude packing for effortless handling, bundle packing to enhance grouped security, and grass rope packing for an eco-friendly touch. For superior protection against moisture, opt for our water-proof packing. Additionally, wooden pallets provide exceptional stability for transport, while wooden or carton boxes offer comprehensive safeguarding. Rest assured, our commitment to excellence in packaging ensures your product is well-protected throughout its journey.
Our Advantages
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., a renowned leader in the industrial sector, proudly stands in the vibrant city of Xuzhou, nestled in the Tongshan District of Jiangsu Province. Our expansive facility, stretching across a remarkable 20,000 square meters, is a testament to our unwavering commitment to pioneering innovation and superior craftsmanship.
Churun steadfastly prioritizes its clients, tailoring comprehensive plant equipment configuration solutions to meet their unique needs. With a global presence in nearly 300 production lines, serving sectors such as cement, chemical, lithium mica, taconite, metallurgy, and solid waste management, Churun is distinguished by its exemplary service. By harnessing the skills of eminent industry experts, we foster innovation and leverage extensive experience to achieve remarkable successes and earn the unwavering trust and admiration of our clients. As we look ahead, Churun Heavy Industry is dedicated to maintaining its core values of professionalism, integrity, and creativity, while adapting to changing demands to deliver reliable and efficient equipment and technical solutions to our valued customers.
Our state-of-the-art facility is equipped with over 200 advanced large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly units, ensuring exceptional production capabilities and precision engineering.
Our products are currently celebrated by both domestic and international clients, having been successfully exported to countries including Indonesia, Russia, Cambodia, Vietnam, Laos, throughout Africa, Uzbekistan, Romania, and numerous other regions worldwide.
After Sales Service
Experience unparalleled service excellence with our comprehensive after-sales support and consultation. At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., our commitment to customer satisfaction is unwavering. Our service philosophy is built on responsiveness and accessibility, ensuring that unlike most, we are always reachable through our dedicated sales hotline, email, Skype, or MSN. Rest assured, your inquiries will be addressed with utmost urgency, receiving a response within just 30 minutes, ensuring peace of mind.
Pre-sale Services: Enthusiastic Engagement
Our pre-sale services are meticulously crafted to cater to your specific needs, offering an initial plan, process flow design, and manufacturing equipment that align perfectly with your demands. This personalized approach guarantees a seamless and efficient experience, setting the stage for smooth operations with our Versatile Ball Mill for Efficient River Sand and Slag Grinding.
Sale Services: Dedicated Assistance
Our expert technicians will be dispatched to your site, guiding the installation and adjustments with precision and care. We provide in-depth training for operators and work alongside you to complete thorough checks and acceptance, ensuring everything meets your expectations and operates flawlessly.
After-Sale Services: Commitment to Reliability
In our pursuit of fostering lasting partnerships, we commit to regular follow-up visits. This initiative strengthens our bonds and ensures your continued satisfaction. We are dedicated to making sure that your experience with our products remains exceptional over time.
We extend a one-year warranty to guarantee the consistent and reliable operation of your machine. Our proactive inventory management ensures crucial spare parts are readily available for immediate shipment, minimizing downtime and maintaining your project's productivity with the Versatile Ball Mill.
We extend a warm invitation to tour our company and workshop. With genuine enthusiasm, we anticipate the opportunity to collaborate with you, offering the most suitable products at the most reasonable prices. Experience firsthand the quality and dedication we put into every aspect of our operations.
FAQ
Q: Why we believe in Xuzhou Churun industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
Q: Can I get special design for my own products?
A: We have our own R&D department to offer customization service for our customer.
Q: How long is the production time?
A: Based on the specific product.
Q:Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.
Q: Quality warranty?
A: Guarantee time: one year for main machinery.excluding wearing parts.
If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.
Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 30 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.
Q: What kind of drawing format is workable for you?
A: PDF, DWG, etc.
Q: How do I know the production? and shipping process?
A: We will double confirm your requirements, we will regularly report to you the production progress.
Address:
No. 2-04, Dapeng Town Industrial Park, Tongshan District, Xuzhou, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Enterprise profile Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. is a private limited liability company specializing in the production and processing of ball mill, dryer, elevator, vertical kiln, lime kiln, crusher, rotary kiln, waste incineration, environmental protection equipment, stone dressing and other products. The company is located in Dapeng Industrial Park, covering an area of more than 30, 000 square meters, close to the exit of Xuzhou West Expressway, with superior terrain and convenient transportation.
The company has more than 350 employees, dozens of various professional senior technical management personnel, has become the main force of the company′s quality production. Stable and efficient, creative management, technology, production, after-sales service has become the basis of the company′s development, enterprising. The products involve slag, fly ash, aerated brick, chemical industry, electric power, coal, mining, environmental protection, pipe installation and other industries. Quality-based, as the foundation, Churun company products have always been ahead of the industry advanced technology level. At present, it can provide the design and production of 2 million tons of cement production line, 200, 000-600, 000 tons of slag production line, 100, 000-600 thousand cubic meters of gas brick and gas plate production line. The company′s products are not only selling well in all provinces and cities, but also exported to Indonesia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania and other countries.
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. ′s business philosophy: Honesty as the premise, quality as the basis, service as the guarantee. Leading in quality, service, price, to be the leader in the market.