High-Efficiency Advanced Ball Mill for Bulk Material Grinding

• Customization: Available
• After-sales Service: Installation Guildance, 24h Quick
• Warranty: 12 Months After Installation
• Model NO.: 2400*13000
• Application: Construction, Chemical Industry, Mineral Operation
• Certification: ISO
• Customized: Customized
• Automatic Grade: Semiautomatic
• Electricity: Depends on Your Request
• Control Box: Included
• Color: Gray, White, Yellow, Customer-Specified, etc.
• Export Markets: Global
• Spare Parts Supply: Intermediate Delivery
• Transport Package: Standard Container
• Specification: According to model
• Trademark: Xuzhou Churun
• Origin: Xuzhou, Jiangsu
• HS Code: 8474209000
• Production Capacity: 20 Set / Month

Product Description

Product Description

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands as a beacon of excellence among the elite global leaders in the realm of grinding equipment research, development, and manufacturing. Our domestic team is unmatched, specializing in the design of revolutionary grinding mills coupled with innovative process technologies. We are proud to deliver first-class production capabilities, reinforced by a comprehensive framework that integrates mill experimentation, rigorous testing, precise measurement, and superior service delivery. Leveraging state-of-the-art technology, we excel in crafting a broad spectrum of mills, including the versatile ball mills, robust rod mills, efficient cement mills, reliable bearing mills, and durable bushing mills, alongside the sophisticated overflow and lattice mills as well as high-performance air coal mills.

Introducing the Advanced Ball Mill by Xuzhou Churun - a superior grinding solution engineered to refine crushed materials into exceptionally fine powder. Predominantly favored in the industrial and mining sectors, its applications encompass a wide array of materials: from Mining Ore, Gold, Copper, Lead, and Manganese to Iron, Slag, Silver, Aluminum, Limestone, and Gypsum Powder, extending to metallurgy, building materials, and chemicals. Whether engaging in wet or dry processes, open circuit grinding, or circular grinding complemented with a power feeder, this ball mill stands as a paragon of versatility. It offers a thoughtfully engineered design, exceptional adaptability to diverse raw materials, swift processing speeds, a commendable crushing ratio, substantial capacity, and a user-centric operation.
Wet grinding ball mill working principle:
Driven by a robust electro motor through a reducer, the cylinder of the wet grinding ball mill embarks on a precise rotation. Within its confines, the crushed ore and steel balls, directed by the lining board, ascend to an optimal height, propelled by the consistent friction and eccentric force stemming from the cylinder's rotation. Gravity takes hold, guiding the ores downward, where they undergo intense impact and grinding. The resultant finely milled ores are efficiently expelled through the discharging section and are meticulously sorted by the spiral classifier. Coarse sand is seamlessly cycled back to the ball mill from the joint feeding machine for further refinement. The feeding machine guarantees a continuous and uniform supply of materials, ensuring ores are smoothly incorporated into the ball mill. This flawlessly integrated process yields a steady discharge of ground materials, solidifying the ball mill's reputation as a robust, reliable machine capable of relentless, 24-hour operation.

Characteristics

1. Robust Design: Experience unparalleled durability with our Advanced Ball Mill's meticulously engineered components. The ball mill is crafted with a large ring gear, expansive side cover, and substantial bearings, ensuring a long-lasting performance. Featuring an oversized gear hub, its lifespan is significantly extended. This is further enhanced by the high-frequency quenching heat treatment process applied to the modulated surface, a technique also shared by the sprocket. This advanced heat treatment ensures the robustness and longevity of these critical components.
2. Unmatched Energy Efficiency: Our trailblazing ball mill sets a new standard in energy conservation. By employing ball bearings instead of traditional slide bearings, it dramatically reduces frictional forces, resulting in an easier starting process. This innovative design achieves a remarkable 10-15% reduction in energy consumption compared to older models, making it a leader in eco-friendly machinery.
3. Superior Processing Capacity: Elevate your operations with our ball mill's enhanced processing capabilities. The integration of a discharge disc and a grate plate, similar to those used in standard mills, boosts processing capacity by an impressive 20% more than the energy-saving conical ball mill. This ensures maximum throughput and efficiency, making it a preferred choice for bulk material processing.
4. Optimized Discharge Efficiency: Benefit from a design that prioritizes swift and efficient discharge processes. The ball mill's low mud surface at the discharge port allows for the quick passage of mud, effectively minimizing the risk of excessive ore grinding. This feature ensures that operations remain smooth and efficient, reducing downtime and enhancing productivity.
5. Versatile Ball Loading: Adaptability is key with our Advanced Ball Mill, which supports a wide range of ball sizes, both large and small. The design ensures that small balls are securely held in place, creating ideal working conditions. This versatility facilitates optimal grinding performance, accommodating various processing needs.
6. Simplified Installation: Enjoy a hassle-free setup with the Advanced Ball Mill's user-friendly design. It comes equipped with a support frame that simplifies the installation process at plant sites, making it easy and efficient for clients to integrate into their operations.
7. Intelligent Electronic Control: Trust in the advanced electronic control system that safeguards operations against motor overcurrent, power failures, and three-phase power supply imbalances. This comprehensive system ensures a 'worry-free' operation, providing peace of mind and continuous performance for your bulk material processing needs.

Detailed Photos

Ball Mill Structure: Discover the impeccable engineering prowess behind our Advanced Ball Mill, a masterpiece of design and functionality. Crafted with precision, this ball mill boasts a fully contained feeding system, an efficient and streamlined discharging system, and a transmission system that is the epitome of precision. The structure houses vital components like a high-performance speed reducer, small but mighty transmission gear, cutting-edge electrical machinery, and an advanced electric control system. All these elements work in perfect harmony to deliver unmatched reliability and peak performance every time, ensuring your operations are always at the forefront of efficiency.
 

Product Parameters

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. is dedicated to delivering only the finest products to our cherished clientele. Through our stringent quality control processes, we guarantee that no product lacking conformity will ever reach the hands of our customers. Our unwavering commitment to excellence, combined with the unmatched dependability of our Advanced Ball Mill for Bulk Material Processing, has propelled us to rapidly broaden our market influence across both national and global arenas. This steadfast dedication has solidified our standing as a trailblazer in the industry, setting benchmarks for quality and reliability.
 

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball  Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we take immense pride in ensuring that our Advanced Ball Mill for Bulk Material Processing reaches you in impeccable condition. Prior to delivery, our machines are expertly disassembled and packaged with great precision using the most appropriate techniques. We offer a variety of tailored packaging options to suit your needs: - Nude Packing for straightforward transport - Bundle Packing for secure grouping - Grass Rope Packing for added environmental consideration - Water-Proof Packing to withstand moisture - Wooden Pallets Packing for sturdy support - Wooden Box or Carton Box Packing for extra protection. Each packaging method is thoughtfully selected to provide unparalleled protection and guarantee the safe transit of your valuable machinery.

Our Advantages

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly stands as a beacon of industrial excellence, stretching across an impressive expanse of 5000 square meters. This grand scale is a testament to our outstanding capabilities and commitment to quality.

Churun passionately embraces a customer-centric ethos, offering tailor-made, all-encompassing plant equipment configuration solutions. With our skills honed over nearly 300 production lines worldwide, we serve a multitude of industries including cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal. Our prestigious technical team, comprised of senior industry experts, is renowned for their exceptional design acumen and vast experience. These attributes have not only led to remarkable market achievements but have also secured the unyielding trust and high praise of our clientele. As we gaze into the future, Churun Heavy Industry remains unwavering in our commitment to professionalism, integrity, and innovation. We pledge to stay at the forefront of technological advancement, ensuring that we provide our cherished clients with efficient, dependable equipment and cutting-edge technical solutions.
The headquarters of Churun, gracefully nestled in the prestigious city of Xuzhou, spans a remarkable 200,000 square meters. Our state-of-the-art facility is equipped with over 200 sets of diverse large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly units, highlighting our superior manufacturing expertise.

Presently, our exemplary products have garnered acclaim from both domestic and international clients, successfully extending our export domain to nations and regions such as Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and beyond, solidifying our global presence.

 

After Sales Service

Experience unparalleled excellence with our after-sales service and consultation. At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we pride ourselves on a customer-first approach. Our dedicated team is always at your service through various channels-sales hotline, email, Skype, or MSN. We assure you of a response within an impressive 30 minutes, setting us apart from the rest.

Pre-sale services: Enthusiasm
Our comprehensive pre-sale services are designed to exceed your expectations, with a special focus on tailoring the prophase plan, designing the process flow, and manufacturing equipment to meet your specific requirements. We are committed to turning your unique needs into reality.

Sale services: Servant
Our expert technicians are at your disposal, arriving on-site to offer hands-on guidance through the installation and adjustment processes. We ensure your operators are impeccably trained, and we conduct a meticulous check and acceptance procedure with your team to guarantee smooth operations.

 

After-sale services: Faithfulness
In our pursuit of building lasting relationships, we are dedicated to regular follow-ups with our esteemed customers. Our goal is your satisfaction and continued success.
We also provide a comprehensive one-year warranty to ensure the reliability and peak performance of your machinery. With a strategic stock of spare parts, any replacements needed are dispatched with urgency to minimize downtime and keep your operations running seamlessly.

We warmly invite you to explore our esteemed company and workshop. At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we are thrilled to engage in collaboration, offering you the finest products at highly competitive prices. Your partnership is invaluable to us.

FAQ

1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.

2.How long is the delivery time of your product?
The delivery time is within 30 working days.

3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.

4.How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.

5.What's the after sale service of your company?
We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.

6. Can your company provide wearing parts?
We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.