Basic Info.
Certification
ISO9001:2000
Energy Saving
Energy Saving
Color
Red/ Yellow/Orange/or on Requst
After-sales Service
Installation Guildance, 24h Quick
Reduction Box
X4f310e/Hh/B, Speed Ratio 313.92+ Through High Spe
Application
Construction, Chemical Industry, Mineral Operation
Installation
Under Our Engineer′s Guide
Personal Training
on Site
Trademark
CR Xuzhou Churun
Transport Package
Export Packing
Specification
2.7*54meter
Product Description
Product Description
Rotary Kiln is highly acclaimed for its remarkable versatility in acting as a crucial component in the production of cement, lime, and magnesium, and serving various industries including metallurgy, chemical processing, and refractory material construction, as well as environmental protection. This advanced rotary kiln is an intricate assembly, featuring a cylindrical shell, strong support devices, thrust roller mechanisms, a dynamic driving unit, a moveable kiln head, and a sealing system at the kiln's tail, complete with a coal dust pipe configuration. Expertly designed with a precise incline, the entire kiln structure is carefully supported by a roller mechanism and equipped with a thrust roller to meticulously control its vertical movements. Perfectly aligned with your project's capacity, we provide expert guidance to select the ideal rotary kiln size tailored to your particular requirements.
1. Introduction to Lime Rotary Kiln
The Lime rotary kiln is the heart of cement clinker production, rendering it indispensable in industries like cement manufacturing, metallurgy, and chemical processing.
Engineered with unmatched precision, the rotary kiln includes a robust shell, supportive devices enhanced with thrust rollers, a driving mechanism, an adjustable kiln head, a sealing device at the kiln tail, and a highly efficient combustion setup.
It features a straightforward yet reliable design and operation. Furthermore, the rotary kiln's production process is effortlessly controlled, ensuring optimal performance at all times.
With revolutionary technological upgrades, the rotary kiln system now includes an advanced hydraulic thrust roller device alongside other cutting-edge international technologies.
2. Features of the Lime Rotary Kiln
The Lime rotary kiln excels not only in producing premium-grade cement at cement plants but is also widely utilized in the metallurgy, construction, and chemical sectors.
Engineered with precision, our factory's rotary kiln boasts a sturdy structure, seamless operation, and superior product quality. We also provide our clients with modern and efficient shaft preheaters and innovative five-stage cyclone preheaters.
Distinctive Characteristics:
Crafted with top-grade killed carbon steel or alloy steel plates, expertly welded for lasting durability;
Employs ZG35CrMo and 42CrMo steel for the support system and rollers, ensuring robust performance;
Features innovative non-scraping liner sliding bearings with ample clearance for optimal function;
Incorporates a durable hard-toothed reducer within the driving device, flexibly coupled and powered by a DC motor for enhanced efficiency;
Utilizes a hydraulic thrust roll for superior performance;
Provides options for kiln head and rear seal, including pneumatic or scaled types, to suit various operational needs;
Fitted with a slow-speed drive for precise and controlled operations.
The Lime rotary kiln is an essential asset in the building materials realm, versatile enough to function as a cement kiln, metallurgical chemical kiln, or lime kiln, depending on the materials processed.
This rotary kiln holds immense value for the calcination of high-alumina vandal ochre in refractory applications, the calcination of calotte and aluminum hydroxide in aluminum production, and the processing of chrome sand and chrome powder in chemical plants, proving its indispensable role across diverse industries.The rotary kiln, a marvel of modern engineering, is a masterfully crafted cylindrical vessel with a gentle incline, rotating with exquisite precision around its axis. Materials destined for processing are carefully introduced at the upper end of this grand cylinder. As the kiln gracefully rotates, these materials undertake a calculated journey towards the lower end, enjoying a seamless fusion of mixing and stirring. During this process, hot gases waft through the kiln, either accompanying the flow of materials in a co-current fashion or, more commonly, opposing it in a counter-current manner. These thermal currents may originate from an external furnace or be generated by a powerful flame within the kiln itself. This flame emanates from a sophisticated burner-pipe, resembling a grand burner, and is powered by gas, oil, or finely pulverized coal, ensuring optimal thermal efficiency.
1. The rotary kiln shell's design is an epitome of engineering excellence, meticulously engineered to accommodate the corner at shell flexible support. This thoughtful design extends the lifespan of the refractory bricks and castings, guaranteeing durability and unmatched performance.
2. Our kiln features a cutting-edge supporting roller bearing, distinguished by its large diameter and optimized length-to-diameter ratio. This innovation not only enhances reliability but also incorporates an automatic self-aligning bearing system, ensuring seamless and consistent operation.
3. The kiln is equipped with the latest in open gear hood sealing technology, offering an unparalleled sealing effect. This advancement ensures peak performance, longevity, and the steadfast integrity of the kiln's operations.
4. The kiln boasts a sophisticated spring lamination overlay type flexible sealing system. This dual-layer spring lamination significantly enhances the heat insulation layer, boosting both the reliability and the lifespan of the kiln.4. Technical parameters of Lime rotary kiln (Customizable according to model)
Our rotary kiln is characterized by its uncomplicated structure and offers convenient, reliable control throughout the production process. With minimal wear and tear components, it achieves an impressive operational efficiency. Its robust construction ensures smooth functionality and high-quality output. We also offer state-of-the-art, highly efficient vertical and cyclone heating devices to elevate customer satisfaction. Specifications
(mm) | Kiln demensions | Output(t/h) | Rotation speed(r/min) | Motor power(kw) | Weight |
| Diameter(m) | Length(m) | Obliq-uity(%) | (t) |
| Ø1.4*33 | 1.4 | 33 | 3 | 0.9-1.3 | 0.39-3.96 | 18.5 | 47.5 |
| Ø1.6*36 | 1.6 | 36 | 4 | 1.2-1.9 | 0.26-2.63 | 22 | 52 |
| Ø1.8*45 | 1.8 | 45 | 4 | 1.9-2.4 | 0.16-1.62 | 30 | 78.2 |
| Ø1.9*39 | 1.9 | 39 | 4 | 1.65-3 | 0.29-2.93 | 30 | 77.59 |
| Ø2.0*40 | 2 | 40 | 3 | 2.5-4 | 0.23-2.26 | 37 | 119.1 |
| Ø2.2*45 | 2.2 | 45 | 3.5 | 3.4-5.4 | 0.21-2.44 | 45 | 128.3 |
| Ø2.2*60 | 2.2 | 60 | 3.5 | 6.0-8.0 | 0.44-2.44 | 50 | 150.2 |
| Ø2.5*40 | 2.5 | 40 | 3.5 | 9.0-10.5 | 0.44-2.44 | 55 | 149.61 |
| Ø2.5*50 | 2.5 | 50 | 3 | 6.25-7.4 | 0.62-1.86 | 55 | 187.37 |
| Ø2.5*60 | 2.5 | 60 | 3.5 | 10.0-12.5 | 0.44-1.2 | 55 | 199.2 |
| Ø2.5*54 | 2.5 | 54 | 3.5 | 6.9-8.5 | 0.48-1.45 | 55 | 196.29 |
| Ø2.7*42 | 2.7 | 42 | 3.5 | 10-11 | 0.10-1.52 | 55 | 198.5 |
| Ø2.8*44 | 2.8 | 44 | 3.5 | 12.5-13.5 | 0.437-2.18 | 55 | 201.58 |
| Ø3.0*45 | 3 | 45 | 3.5 | 12.8-14.5 | 0.5-2.47 | 100 | 210.94 |
| Ø3.0*48 | 3 | 48 | 3.5 | 25.6-29.3 | 0.6-3.48 | 100 | 237 |
| Ø3.0*60 | 3 | 60 | 3.5 | 12.3-14.1 | 0.3-2 | 100 | 310 |
| Ø3.2*50 | 3.2 | 50 | 3.5 | 40.5-42 | 0.6-3 | 160 | 278 |
| Ø3.5*52.5 | 3.5 | 52.5 | 3.5 | 1500t/d | 0.6-3.6 | 180 | 366.5 |
| Ø4*60 | 4 | 60 | 3.5 | 2500t/d | 0.396-3.96 | 315 | 523 |
| Ø4.8*72 | 4.8 | 72 | 3.5 | 5000t/d | 0.39-3.96 | 630 | 853.3 |
| Ø5.2*61 | 5.2 | 61 | 3.5 | 5500t/d | 0.38-3.79 | 800 | 859 |
| Ø5.6*87 | 5.6 | 87 | 4 | 8000t/d | Max 4.23 | 800 | 1201 |
Headquarter of Churun located in Xuzhou city, spans an impressive 200,000 square meters. Our facility is equipped with over 200 sets of advanced, large to medium-sized state-of-the-art metal processing lathes, riveting machines, welding equipment, and assembly setups.
Our company boasts a 5 × 25m horizontal lathe, a 260 CNC floor boring and milling machine, a 6.3m full hydraulic high-precision large hobbing machine, a 6.3m vertical lathe, a 4×20m CNC cutting machine, an 80mm four-roll heavy plate rolling machine, a 12m weld planing machine, automatic welding stations, and a broad range of welding equipment. Of particular note is our gas brick and gas plate production line for large barrels, where structural part quality is assured through automatic welding, cutting-edge X-ray and ultrasonic testing, and post-welding heat treatment.5. Our factory specializes in the production of Lime rotary kilns, 6. Explore Our Working Sites for Lime rotary kilns,Packaging & Shipping
We take great pride in our meticulous approach to packaging and shipping, ensuring that every machine arrives in perfect condition. Our process begins with the careful dismantling of machines prior to delivery, enhancing both safety and transport efficiency. We offer a variety of customized, secure packaging solutions to suit the specific needs of each shipment. Options include nude packing for streamlined items, bundle packing for grouped components, waterproof packing to guard against moisture, and robust wooden pallet packing for stable stacking. For added protection and convenience, we also provide wooden or carton box packaging. Each packaging method is strategically chosen to ensure your High-Efficiency Activated Carbon Rotary Kiln reaches you in impeccable condition, poised to deliver unmatched filtration performance.
Customer visit
Currently, our outstanding products have achieved widespread praise, not just within our nation, but also internationally. We have successfully broadened our horizons, exporting to an impressive assortment of countries like Indonesia, Russia, Cambodia, Vietnam, Laos, a multitude of areas in Africa, Uzbekistan, Romania, and more. Our unwavering dedication to quality and excellence persistently garners us recognition and trust across the globe.
After Sales Service
Unparalleled Quality Service:
With immense pride, we uphold the unwavering trust our esteemed customers place in us, embodying the very essence of the core vision of Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. Our relentless pursuit of excellence is to achieve unparalleled satisfaction and esteemed recognition from every valued customer. We eagerly embrace every opportunity for collaboration, and in tandem, we provide precise installation guidance and flawless after-sales service. We value and treasure each customer opinion as an invaluable contribution.
Our skilled technicians are armed with state-of-the-art technological diagnostic tools, meticulously crafted to troubleshoot and enhance your equipment's performance. This ensures optimal functionality and minimizes potential downtime, safeguarding your operations.
Our extensive capabilities encompass a wide array of solutions, adeptly fulfilling all your essential consumable and electrical/mechanical spare part needs, ensuring seamless operations.
Pre-Sales Service
• In-depth insights into our sophisticated production process, offering transparency and understanding.
• Deployment of highly skilled engineers for meticulous installation and exhaustive testing, guaranteeing flawless operation.
Sales Service
• Tailored solution designs crafted specifically to meet your distinct requirements with precision.
• Detailed product renderings and comprehensive steel structure drawings for visual clarity and understanding.
• Showcasing successful project examples and offering exclusive visits to our state-of-the-art production and R&D facilities, demonstrating our innovation.
After-Sales Service
• One-year all-encompassing quality warranty paired with lifelong maintenance support, ensuring peace of mind and reliability.
• Complimentary repair guarantee (inclusive of labor and materials): Avail free repair services during the warranty period, with reasonable charges post-warranty for spare parts and maintenance. Rest assured, we stand by our accountability for any inherent product defects.
• Swift response time: Upon receiving notifications, we assure round-the-clock technical support within a prompt 24-hour timeframe.
We warmly invite you to tour our company and workshop. We earnestly anticipate the opportunity to collaborate with you, delivering the most fitting products at highly competitive prices.
FAQ
Q: Why we believe in Xuzhou Churun industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
Q:Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.
Q: Quality warranty?
A: Guarantee time: one year for main machinery.excluding wearing parts.
If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.
Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 30 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.
Send your message to this supplier
Address:
No. 2-04, Dapeng Town Industrial Park, Tongshan District, Xuzhou, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Enterprise profile Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. is a private limited liability company specializing in the production and processing of ball mill, dryer, elevator, vertical kiln, lime kiln, crusher, rotary kiln, waste incineration, environmental protection equipment, stone dressing and other products. The company is located in Dapeng Industrial Park, covering an area of more than 30, 000 square meters, close to the exit of Xuzhou West Expressway, with superior terrain and convenient transportation.
The company has more than 350 employees, dozens of various professional senior technical management personnel, has become the main force of the company′s quality production. Stable and efficient, creative management, technology, production, after-sales service has become the basis of the company′s development, enterprising. The products involve slag, fly ash, aerated brick, chemical industry, electric power, coal, mining, environmental protection, pipe installation and other industries. Quality-based, as the foundation, Churun company products have always been ahead of the industry advanced technology level. At present, it can provide the design and production of 2 million tons of cement production line, 200, 000-600, 000 tons of slag production line, 100, 000-600 thousand cubic meters of gas brick and gas plate production line. The company′s products are not only selling well in all provinces and cities, but also exported to Indonesia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania and other countries.
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. ′s business philosophy: Honesty as the premise, quality as the basis, service as the guarantee. Leading in quality, service, price, to be the leader in the market.
