Advanced Spiral Classifier for Efficient Mineral Separation and Processing

• Customization: Available
• Type: Spiral Separator
• Voltage: 380V
• Model NO.: 2400x11000
• Material: Carbon Steel
• Material Feature: Oil Resistant
• Certification: GB/T 19001-2016/1s0 9001:2015
• Energy Saving: Energy Saving
• Warranty: 1 Year Apart From Wearing Parts
• Color: Red/ Yellow/Orange/or on Requst
• Customized: Customized
• Condition: New
• After-sales Service: Installation Guildance, 24h Quick
• Machine: with Swing Feeder, Screw Conveyer, Grid Ball Mill
• Delivery: Specific Negotiation
• Model No.: Customizable
• Applicable Industries: Energy & Mining
• Transport Package: Export Packing Standard
• Specification: 2400*11000
• Trademark: CR Xuzhou Churun
• Origin: Jiangsu Xuzhou
• HS Code: 8474100000
• Production Capacity: 20 Set / Month

Product Description

 

Product Description

Introducing our exceptional Spiral Classifiers - true wonders of contemporary mineral processing, meticulously engineered for unmatched precision in both classification and dewatering. Harness the efficiency of expertly crafted rotating spiral blades; our classifiers are optimized to excel in grinding circuits by precisely segregating fine materials that adhere to the most exacting particle specifications, while effortlessly redirecting coarser materials back to the mill for further enhancement.
Our Spiral Classifiers stand as indispensable heroes in metal beneficiation, masterfully sizing pulp, and excelling in desliming and dewatering processes during ore washing operations. Serving as vital components in closed circuit collaborations with ball mills, they feature a simplified design, reliable performance, and an operational ease that is refreshingly user-friendly. By skillfully leveraging the principle of differential settlement rates based on particle size and specific gravity, they achieve mechanical classification excellence. Fine ore particles ascend to form an overflow, whereas larger particles gracefully settle at the tank's base. The innovative screw mechanism elevates coarse materials back into the mill feed, allowing the filtered fines to seamlessly exit through an overflow pipe.

Dry Ball Mill Production Line With Classifier:
Our Dry Ball Mill, a sophisticated evolution from its wet type counterpart, represents a beacon of innovation within the construction and chemical industries for the production of precision powder, forming a cornerstone in the realm of industrial grinding.

Primarily utilizing grid ball mills, our dry type ball mills boast versatility, accommodating a spectrum of material sizes with customizable length-diameter ratios. The finely tuned output is achieved through an advanced separator. Internally, a state-of-the-art ventilating system enhances material mobility. Zoneding Machine's dry ball mills are extensively applied in processing materials like limestone, granite, gypsum, phosphate rock, activated carbon, and cement, offering unparalleled stability and ease of maintenance.

Working Principle:

Our Spiral Classifier operates on the nuanced principle of material stratification, elegantly induced by the revolution of spiral blades. Upon material entry, the dynamic spiral motion lifts fine particles, distinguished by their smaller size and increased resistance, allowing them to elegantly overflow at the top. Conversely, larger, denser particles descend below, expertly guided to exit through the bottom discharge, ready for further grinding.

 

Our Spiral Classifiers are versatile instruments, serving a plethora of industries such as mining, mineral processing plants, construction, and chemicals. They are indispensable for material classification, dewatering within grinding circuits, and efficiently regrinding coarser materials.

Advantages:

• Effective Classification: Meticulously designed to separate fine materials with exceptional precision, achieving flawless particle dimensions.
• High Processing Capacity: Expertly crafted for large-scale classification tasks, effortlessly managing expansive operations.
• Easy Operation: Features intuitive controls paired with straightforward maintenance for a seamless user experience.
• Low Energy Consumption: Surpasses alternative classification devices, setting new standards in energy efficiency.

Types:

Single Spiral Classifier: Designed with a singular spiral blade, this model is exceptionally suited for smaller classification tasks, offering streamlined efficiency.
Double Spiral Classifier: Featuring dual spiral blades, this variant is engineered for large-scale operations, providing enhanced processing capabilities and superior classification precision.
High Weir Spiral Classifier: Crafted with a raised weir plate, this type is designed to elevate material classification control and optimize overflow management.

Precautions:
Choose the spiral classifier type that complements material properties and classification requirements for optimal results.
Regularly inspect spiral blade conditions, ensuring timely replacements to maintain efficiency.
Maintain equipment cleanliness to prevent material obstructions, ensuring smooth operation.
Ensure the classifier's operation remains stable to guarantee peak classification performance and reliability.

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Product Parameters

 

Outstanding Features of Advanced Spiral Classifier:
1. Revel in a seamless and straightforward design that offers dependable reliability and effortless ease of operation. 2. Masterfully classifies materials by cleverly employing the varying sedimentation speeds of solid particles in liquid, guided by their sizes and specific gravities. 3. Expertly separates ground material powder from the grinder; deftly guides coarser grains back to the grinder's inlet thanks to its spiraling chip, while gracefully releasing fine particles via the overflow surface. 4. Engineered on a robust channel steel foundation with a resilient, welded steel plate body, ensuring superior durability. 5. The lower support of the spiral bearing features a durable engine-bearing structure, delivering outstanding wear-resistance and a prolonged lifespan. 6. Explore the adaptability of both electric and manual lifting devices, crafted to meet a diverse range of operational needs.

The classifier operates on a fundamental principle: variations in the size and specific gravity of solid particles result in differing settling speeds in liquid. Hence, fine ore particles are effortlessly carried by water to the overflow, while coarser particles settle gracefully at the tank's bottom. By elevating the screw, the classifier skillfully separates and grades ground powder in the mill for filtering. The spiraling mechanism then proficiently propels coarser material back into the mill feed port, while the refined fine particles are elegantly released through the overflow pipe.

 

ype	Model	Specifi- cations	(mm) Spiral- dia	(r/min) Spiral Speed	Water		Dip (')	(t/d) Worker		Driving Motor		Lift Motor		Weight (kg)
					Length (mm)	Width (mm)		Overfiow Traffic	Send Retur Quantity	Model	kW Power	Mode	kW) Power
High Weir Single Screw	FLG-5	φ500	500	8~15	4500	555	14°~18°30'	32	143~261	Y90L-6	1.1			1600
	FLG-7	φ750	750	4~9.9	5500	830	14°~18°30'	65	256~564	Y132S-6	3			2900
	FLG-10	φ1000	1000	1.6~7.6	6500	1112	14°~18°  30'	85	473~1026	Y132M-6	5.5			4400
	FLG-12	φ1200	1200	5~7	6500	1372	14°~18°30'	155	1170~1600	Y132M-6	5.5	Y90L-4	1.5	8800
	FLG-15	φ1500	1500	2~6	8265	1664	14°~18°30'	235	1140~2740	Y160M-6	7.5	Y100L1-4	2.2	11680
	FLG-20	φ2000	2000	3.6~5.6	8400	2200	14°~18°30'	400	3890~5940	Y160L-4	15	Y100L2-4	3	20450
	FLG-24	φ2400	2400	3.6	9130	2600	14°~18°  30'	580	6800	Y180M-4	18.5	Y100L2-4	3	25650
	FLG-30	φ3000	3000	3.2	12500	3200	14°~18°30'	890	11650	Y225M-6	30	Y112M-4	4	37000
High Weir Double Screw	2FLG-12	φ1200	1200	6	6500	2600	14°~18°30'	310	2340~3200	Y132M-6	5.5×2	Y90L-4	1.5×2	15840
	2FLG-15	φ1500	1500	2.5,4,6	8250	3200	14°~18°30'	470	2280~5480	Y160M-6	7.5×2	Y100L-4	2.2×2	22100
	2FLG-20	φ2000	2000	3.6,5.5	8400	4280	14°~18°30'	800	7780~11880	Y160L-6/4	11×2 15×2	Y100L2-4	3×2	36400
	2FLG-24	φ2400	2400	3.67	9130	5100	14°~18°30'	1160	13600	Y180M-4	8.5×2	Y100L2-4	3×2	45874
	2FLG-30	φ3000	3000	3.2	12500	6300	14°~18°  30'	1785	23300	Y200L-6	22×2	Y112M-4	4×2	73030

Packaging & Shipping

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., our Packaging & Shipping process exemplifies precision and care, ensuring your investment reaches you in pristine condition. Our sophisticated machinery is meticulously disassembled before transit, significantly reducing the risk of damage during transportation. We offer an extensive array of protective packaging solutions tailored precisely to meet your specific needs. Choose from robust nude packaging, durable bundle packaging, grass rope wrapping, dependable waterproof coverings, and sturdy wooden pallets. For those seeking additional peace of mind, we provide the option of secure wooden or carton box packaging, delivering unparalleled protection for your valuable equipment throughout its entire journey.

After Sales Service

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we take immense pride in having earned the steadfast trust of our cherished customers. Our company embodies a forward-thinking vision dedicated to an unrelenting pursuit of exceptional customer satisfaction and revered acknowledgment. We welcome every opportunity to engage in fruitful partnerships. Our extensive suite of services features precise installation guidance alongside unmatched after-sales support. We hold every customer opinion in high esteem, recognizing them as crucial elements in our mission to enhance our services and elevate the customer experience to extraordinary levels.

Pre-Sales Service
• In-depth insights into our advanced and innovative production processes.
• A team of seasoned engineers devoted to impeccable installation and thorough testing.
Sales Service
• Tailored solution designs meticulously created to seamlessly meet your distinct needs.
• Detailed professional product renderings accompanied by comprehensive steel structure drawings.
• Captivating project showcases and exclusive guided tours of our state-of-the-art production and R&D facilities.
After-Sales Service
• One-year quality warranty, enhanced by a commitment to continuous lifelong maintenance.
• Complimentary repair guarantee (including both labor and materials): Enjoy free repair services during the warranty period, with a clear fee for spare parts and maintenance thereafter. We stand firmly behind our responsibility for any inherent product defects with unwavering dedication.
• Rapid response times: Once notified, we offer 24-hour access to our dedicated after-sales technical support, always poised to assist.
We warmly invite you to visit our esteemed company and workshop. We are genuinely excited about the potential for collaboration and guarantee our undivided commitment to providing the most suitable products at highly competitive prices, constantly striving for excellence.

Company Profile

Nestled in the dynamic and bustling metropolis of Xuzhou, our cutting-edge headquarters spans an impressive 200,000 square meters. This vast, state-of-the-art facility is equipped with an array of over 200 advanced large and medium-sized metal processing lathes, as well as sophisticated riveting and welding equipment, and meticulously assembled stations. This exceptional infrastructure is the cornerstone of our relentless pursuit of precision, quality, and innovation in every aspect of our production processes.

With a rich and storied legacy that stretches over 20 years, our esteemed company stands proudly as a leader in the creation of comprehensive mineral processing machinery sets, as well as specialized equipment tailored for the cement, chemical, and building material industries. Our expansive and varied product portfolio includes an impressive array of machinery:Jaw Crusher, Hammer Crusher, Roller Crusher, Impact Crusher, Ball Mill, Rod Mill, Rotary Kiln, Innovative Sand Making Machinery, Mobile Crushing Stations, Comprehensive Organic Fertilizer Production Lines, Magnetic Separator, Cutting-edge Jig Machine, Efficient Slime Dryer, Versatile Sludge Dryer, Limestone Ash Machine, Dryer, Cooler, Pelletizing Machine, High-performance Vibrating Screen, Automatic Sand Return Systems Spiral Classification Machines ensuring seamless operations,High-efficiency and Energy-savingFlotation Machines,Mining Mixing Tanks, Versatile Feeders, Robust Thickeners, Advanced Lifting Conveyors, Precision Screw Conveyors alongside a comprehensive selection of other state-of-the-art mechanical equipment.

Our unwavering commitment to an exceptional standard ensures that only the highest quality products reach the market. Our illustrious reputation for excellence and reliability propels us to dominate both domestic and international markets with confidence and agility.

 

Customer Visit

Currently, our groundbreaking products have received widespread acclaim and recognition from customers both at home and abroad. We have proudly exported our superior solutions to a remarkable range of international markets, including vibrant countries such as Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, and Romania, along with many other regions worldwide. Discover the outstanding capabilities of Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., where state-of-the-art technology seamlessly aligns with exceptional global service. Our commitment ensures flawless integration and complete satisfaction throughout diverse marketplaces. Become part of our prestigious global network of partners as we continuously expand our influence and consistently deliver unmatched quality in each and every product we provide.

 

FAQ

Q: Why we believe in Xuzhou Churun industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.

Q: Can I get special design for my own products?
A: We have our own R&D department to offer customization service for our customer.

Q: How long is the production time?
A: Based on the specific product.

Q:Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.

Q: Quality warranty?
A: Guarantee time: one year for main machinery.excluding wearing parts.
If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.

Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.

Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 30 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.

Q: What kind of drawing format is workable for you?
A: PDF, DWG, etc.

Q: How do I know the production? and shipping process?
A: We will double confirm your requirements, we will regularly report to you the production progress.