Professional Grade Ball Mill for Grinding River Sand Efficiently

• Customization: Available
• After-sales Service: Installation Guildance, 24h Quick
• Warranty: 12 Months After Installation
• Model NO.: 3000X13000
• Certification: ISO
• Customized: Customized
• Automatic Grade: Semiautomatic
• Electricity: Depends on Your Request
• Control Box: Included
• Color: Gray, White, Yellow, Customer-Specified, etc.
• Export Markets: Global
• Spare Parts Supply: Intermediate Delivery
• Transport Package: Standard Container
• Specification: According to model
• Trademark: Xuzhou Churun
• Origin: Xuzhou, Jiangsu
• HS Code: 8474209000
• Production Capacity: 20 Set / Month

Product Description

Product Description

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands as a luminary of innovation and excellence in the dynamic world of grinding equipment research and development. Garnering global admiration, our renowned and trailblazing domestic grinding mill design team, along with our revolutionary process technology, epitomizes our unwavering commitment to superiority. Our state-of-the-art production facilities form the backbone of our comprehensive system, which meticulously integrates mill experimentation, testing, measurement, and unparalleled service provisions. By harnessing cutting-edge technology, we manufacture a remarkable assortment of mills, including the steadfast ball mills, adaptable rod mills, high-efficiency cement mills, precise bearing mills, robust bushing mills, and the ingeniously constructed overflow mills, lattice mills, and air coal mills.

Unveiling the ball mill, a cornerstone in the realm of crushing and grinding, expertly engineered to metamorphose crushed materials into ultrafine powders. This adaptable series of ball mills serves a diverse spectrum of industries and mining sectors, processing mining ores such as Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, and Limestone, alongside Gypsum Powder. It caters to metallurgy, building materials, chemicals, and other grindable sectors with unparalleled precision. Perfectly suited for both wet and dry milling, these mills operate seamlessly in open circuit grinding or as part of an advanced circular grinding setup equipped with a power feeder. Celebrated for its brilliant design, the ball mill demonstrates exceptional adaptability to various raw materials, rapid operational speeds, superior crushing ratios, vast capacity, and effortless, user-friendly operation.
Wet Grinding Ball Mill Working Principle:
The wet grinding ball mill epitomizes mechanical brilliance. Driven by an electric motor, the cylinder rotates under the influence of a reducer, elevating the internal crushed ore and steel balls to a particular height. Here, an intricate interplay of friction and eccentric forces, set in motion by the rotation, occurs. As gravity asserts its influence, the ores descend, yielding to unyielding impact and grinding forces, leading to gradual pulverization. Ejected through the cylinder's discharge section, the crushed ore is sorted by a spiral classifier. Coarse sand is expertly redirected back to the ball mill by the joint feeding machine for further refinement. The feeding machine ensures a flawless and even flow of materials, consistently supplying ores to the ball mill. This results in a continuous discharge of finely ground materials from the Chinaware ball mill, transforming it into an unstoppable, around-the-clock powder grinding powerhouse.

Characteristics

Ball mill is meticulously designed for excellence in sectors such as ore dressing, chemicals, coal, cement, and refractories, enabling precise fine grinding. Our cutting-edge bearing-type drive ball mill marks a progressive leap in technology over its traditional counterparts: it boasts a 15% reduction in operating current and a remarkable 50% decrease in starting current. This innovation significantly mitigates issues such as insufficient ball concentricity, operational instability, current fluctuations, and severe wear on the hollow shaft-all while addressing Babbitt burning, downtime, and production halts. With the adoption of rolling bearings, the hollow shaft remains in service, slashing lubrication oil usage by an impressive 90%, boosting the load capacity by 20%, and enhancing output by 15%. The mill's speed increases by 10%, and power savings reach an extraordinary 20%-30%.

1. Superior Gear and Bearing Durability: Our ball mill is crafted for unmatched resilience, featuring an enlarged ring gear and sturdy side cover backed by durable bearings. The gear hub is meticulously engineered for extended longevity, fortified by a high-frequency quenching heat treatment that enhances the modulated surface. The sprocket receives the same cutting-edge heat treatment, guaranteeing enduring strength and unwavering reliability.
2. Energy Efficiency: Our innovative design replaces traditional slide bearings with advanced ball bearings, drastically reducing friction and ensuring smoother startups. This upgrade delivers remarkable energy savings of 10-15% compared to standard ball mills, presenting a cost-effective solution for sustainable, long-term operations.
3. Enhanced Processing Capacity: Equipped with a cutting-edge discharge disc and standard mill grate plate, this professional-grade mill amplifies your processing capacity by over 20% higher than energy-saving conical ball mills, ensuring maximum efficiency for your high-volume grinding applications.
4. Advanced Mud Management: Featuring a low mud surface at the discharge port, our mill excels at rapid mud clearance, effectively minimizing excessive ore grinding and maximizing your material handling efficiency.
5. Precision Ball Loading: The versatile ball loading mechanism accommodates various ball sizes, ensuring the retention of smaller balls within the mill to sustain optimal working conditions and superior grinding performance.
6. Streamlined Installation: Engineered for user-friendliness, our equipment offers a supportive frame that significantly simplifies installation, providing clients with an effortless and straightforward on-site setup experience.
7. Robust Electronic Control System: Outfitted with a state-of-the-art electronic control system, our mill delivers comprehensive protection against motor overcurrent, power outages, and power supply imbalances. This ensures seamless, uninterrupted operation, giving you confidence and peace of mind throughout its use.

Detailed Photos

Ball MillStructure: Discover the pinnacle of modern engineering with our Professional Grade Ball Mill, designed to grind river sand with unmatched efficiency. This groundbreaking machine features a state-of-the-art feeding system, ensuring optimal material intake. The discharging system is crafted for seamless operation, providing superior performance. At the core of its design is a robust transmission system, which comprises a precision-engineered speed reducer and small transmission gear, all working in harmony with high-performance electrical machinery. The advanced electric control system ensures seamless operation and reliability, solidifying its status as the epitome of engineering excellence.

Product Parameters

Our relentless commitment to quality knows no bounds. Only those products which rigorously meet our exacting standards make it to the market, thereby guaranteeing unmatched reliability and excellence. This unwavering dedication to quality has rapidly propelled Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. to the forefront of the industry, earning us a prestigious status as a market leader both nationally and globally. Our Professional Grade Ball Mill for Grinding River Sand Efficiently is a shining testament to this commitment. Renowned for its exceptional quality and reliable performance, it stands as a symbol of our pledge to excellence. Embark on a journey of superior craftsmanship and discover the pinnacle of quality with us!

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball  Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we take immense pride in our meticulous approach to delivering the Professional Grade Ball Mill for Grinding River Sand Efficiently right to your doorstep. Our commitment to safety and precision is unmatched, ensuring each unit reaches you in pristine condition. We expertly disassemble our machines for transportation, employing an array of robust packaging techniques tailored to meet various needs. Whether it's the simplicity of nude packing, the secure fit of bundle packing, the eco-conscious choice of grass rope packing, the moisture defense of water-proof packing, or the ultimate protection offered by wooden pallets and boxes, every method is chosen with the utmost care. This thorough preparation exemplifies our unwavering dedication to maintaining the highest standards of quality and customer satisfaction throughout the shipping process.

Our Advantages

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands as a beacon of industrial excellence, magnificently spread over a vast expanse of 5000 square meters. Our state-of-the-art facilities epitomize our unwavering commitment to superior quality and pioneering innovation.
At Churun, our valued customers are at the very heart of our operations, inspiring us to deliver bespoke, comprehensive plant equipment configuration solutions. With an impressive array of nearly 300 thriving production lines, we seamlessly serve a wide range of global sectors such as cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal, highlighting our supreme position in the industry. Our distinguished technical team of seasoned experts is celebrated for its profound design expertise and extensive experiential knowledge, resulting in remarkable market successes and earning unwavering trust and accolades from users worldwide. As we look towards the future, Churun Heavy Industry remains steadfast in our dedication to professionalism, integrity, and trailblazing innovation, ensuring that we provide cutting-edge, reliable equipment and technical solutions that align seamlessly with contemporary advancements.
The Headquarters of
Churun
is strategically situated in
the dynamic and vibrant city of Xuzhou
spanning an awe-inspiring 200,000 square meters. Our leading-edge facilities boast over 200 sets of sophisticated large and medium-sized metal processing equipment, including cutting-edge lathes, riveting machines, welding equipment, and specialized assembly stations.

Today, our products are lauded by a discerning global clientele. Our successful exports proudly extend to Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and a multitude of other countries and regions, reflecting our esteemed and expansive international presence.

 

After Sales Service

Best Service: Our unparalleled after-sales service and expert consultation make us stand out in the industry. With a steadfast commitment to a customer-centric approach, we ensure seamless accessibility through our sales hotline, email, Skype, or MSN. We guarantee a swift response, typically addressing all queries within an impressive 30-minute timeframe.

Pre-sale Services: Enthusiasm
Our pre-sale services are meticulously crafted with enthusiasm and precision. We offer comprehensive initial planning, detailed process flow design, and custom manufacturing solutions that are meticulously tailored to meet your unique requirements.

Sale Services: Commitment
Our team of dedicated technicians is dispatched directly to your site to expertly handle installation and adjustments, provide thorough operator training, and ensure seamless joint check and acceptance procedures are followed.

After-sale Services: Loyalty
To foster enduring partnerships, we are committed to conducting regular follow-up visits, ensuring your continuous satisfaction and ongoing support.
For added peace of mind, we offer a robust one-year warranty, providing assurance of your machine's reliable operation. Our inventory of critical spare parts ensures prompt shipment and replacement when needed.

We warmly invite you to visit our company and workshop, where we are eager to cultivate a collaborative partnership. Our goal is to offer the most suitable products at exceptionally competitive prices, tailored exclusively for you.

FAQ

1 . Why Choose Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd:
1. Over three decades of unparalleled expertise.
2. We are the premier supplier of mining machinery, construction machinery, machine casting, and forged parts.
3. Our products meet the stringent ISO9901:2000 quality management standards.
4.We offer video calls at any time to showcase our actual factory operations.

2. How long is the delivery time of your product?
The delivery time is within 30 working days.

3. Payment Terms:
A: Accepted payment methods: T/T, Cash. 30% deposit upon signing the contract, with the balance due before shipping.

4. How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.

5. What after-sales services does your company offer?
We provide clients with foundation drawings for installation. Additionally, we offer guidance for the installation and operation of workers.

6. Can your company provide spare parts?
We can deliver spare parts within 30working days after your order. If your equipment was not manufactured by our company, please provide the drawing or part number of the wearing parts.