High-Efficiency Industrial Ball Mill for Mineral Processing and Grinding

• Customization: Available
• After-sales Service: Installation Guildance, 24h Quick
• Warranty: 12 Months After Installation
• Model NO.: 2400*8000
• Application: Construction, Chemical Industry, Mineral Operation
• Certification: ISO
• Customized: Customized
• Automatic Grade: Semiautomatic
• Electricity: Depends on Your Request
• Control Box: Included
• Color: Gray, White, Yellow, Customer-Specified, etc.
• Export Markets: Global
• Spare Parts Supply: Intermediate Delivery
• Transport Package: Standard Container
• Specification: According to model
• Trademark: Xuzhou Churun
• Origin: Xuzhou, Jiangsu
• HS Code: 8474209000
• Production Capacity: 20 Set / Month

Product Description

 

Product Description

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands proudly as one of the globe's foremost leaders in the research, development, and manufacturing of premium grinding equipment. Boasting the finest domestic team specializing in grinding mill design and process technology, our enterprise is equipped with state-of-the-art production facilities. We have established an all-encompassing mill experiment, testing, measurement, and service supply system. With cutting-edge technology at our fingertips, we possess the unparalleled ability to manufacture an extensive range of mills, including the ball mill, rod mill, cement mill, bearing mill, bushing mill, overflow mill, lattice mill, and air coal mill.

Discover the extraordinary capabilities of our ball mill, an indispensable grinding machine that transforms crushed materials into exceptionally fine powder. This versatile series of ball mills is tailored for various industrial and mining applications, encompassing realms such as mining ore, including gold, copper, lead, manganese, iron, slag, silver, aluminum, limestone, and gypsum powder. Its adaptability also extends to metallurgy, building materials, and chemical sectors, effectively grinding a plethora of materials. Embark on wet or dry milling, choose open circuit grinding, or engage in circle grinding with a power feeder. The machine boasts an ingeniously rational design, strong adaptability to raw materials, rapid operation, an impressive high crushing ratio, generous capacity, and user-friendly operation, ensuring seamless performance.
Principle of Wet Grinding Ball Mill Operation:
Harnessing the power of engineering, the wet grinding ball mill operates as the electro motor propels the cylinder's rotation via a reducer. Within the cylinder, the confluence of broken ore and steel balls ascend to a particular height due to the frictional and eccentric forces generated by the spinning motion. Gravity takes charge as the ores descend, undergoing gradual crushing through impactful and grinding forces. The finely crushed materials are ejected from the cylinder's discharge part, subsequently sorted by the spiral classifier. Coarse sand is redirected to the ball mill by the joint feeding machine for additional grinding. With a feeding machine ensuring continuous and even material supply, ores seamlessly flow into the ball mill for uninterrupted grinding. Chinaware ball mill guarantees the steady discharge of ground materials, enabling the ball mill to fulfill its role as a 24-hour powerhouse of powder grinding.

Characteristics

1. Durable Design: Featuring a large ring gear, sizeable side cover, and robust bearing, this ball mill boasts a gear hub that significantly extends its lifespan. The high-frequency quenching heat treatment process applied to the modulated surfaces of both the large gear and sprocket enhances their durability and reliability.
2. Energy Efficiency: By replacing traditional slide bearings with cutting-edge ball bearings, this innovative design dramatically reduces friction, facilitating an easier start-up and conserving 10-15% more energy compared to conventional ball mills.
3. Enhanced Capacity: Leveraging the standard mill's discharge disc and grate plate, this ball mill increases processing capacity by over 20%, outperforming even the energy-saving conical ball mills.
4. Optimized Discharge: The low mud surface at the discharge port allows for rapid passage of materials, effectively minimizing excessive ore grinding and maximizing efficiency.
5. Versatile Loading: Capable of accommodating a variety of ball sizes, this ball mill ensures that smaller balls remain in the system, creating optimal working conditions and improving performance.
6. Simplified Installation: Equipped with a supportive frame, this equipment offers hassle-free installation at plant sites, streamlining setup and enhancing operational efficiency for clients.
7. Reliable Operation: The ball mill's electronic control system is fortified with protective measures to guard against motor overcurrent, power failures, and imbalances in the power supply, ensuring seamless and 'worry-free' operation.

Detailed Photos

Ball Mill Structure: Our state-of-the-art ball mill boasts an integrated feeding system, an efficient discharging system, and a robust transmission system that includes a speed reducer, small transmission gear, and powerful electrical machinery, all seamlessly coordinated by an advanced electric control system. Every component is crafted to ensure optimal performance and reliability, meeting the high standards of Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd.
 

Product Parameters

Our commitment to excellence ensures that only the highest quality products reach our customers, with strict measures in place to prevent the sale of any non-conforming items. Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. has swiftly captured both domestic and international markets, thanks to the superior quality and dependable performance of our ball mill products.
 

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball  Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we ensure that our prestigious ball mill reaches you in perfect condition. Our packaging process is meticulously designed to match the international standards and includes a variety of methods tailored to the specific needs of our machinery. Typically, the machines are carefully disassembled prior to delivery, ensuring ease and safety during transport. Our diverse packing options include nude packing, which allows direct handling of the machinery; bundle packing for secure grouping; and grass rope packing for added protection. For superior moisture resistance, we employ waterproof packing. Additionally, we offer sturdy wooden pallets packing and robust wooden box or carton box packing to guarantee ultimate safety and integrity during shipment. Trust us to deliver excellence and peace of mind with every delivery!

Our Advantages

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly spans a vast area of 5000 square meters.

Churun stands out as a beacon of customer-centric excellence, passionately committed to delivering tailored, comprehensive plant equipment configuration solutions. We boast nearly 300 production lines serving the global cement, chemical, lithium mica, taconite, metallurgy, solid waste disposal, and various other industries. Our esteemed technical team, comprising senior industry experts, brings profound design capabilities and extensive experience, leading to significant market achievements and earning both trust and accolades from our valued users. Looking ahead, Churun Heavy Industry remains steadfast in its pursuit of professionalism, integrity, innovation, and progressiveness, continually providing users with efficient, reliable equipment and cutting-edge technical solutions.
The Headquarters of Churun strategically located in Xuzhoucity, spans approximately 200,000 square meters. It houses over 200 sets of diverse large and medium-sized metal processing lathes, riveting machines, welding equipment, and comprehensive assembly facilities.

Currently, our esteemed products are celebrated and recognized by customers domestically and internationally, thriving in exports to Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and numerous other countries and regions.

 

After Sales Service

Unparalleled Service Excellence: Revel in our outstanding after-sales support and consultation services. Our commitment to customer satisfaction transcends the ordinary, ensuring our expert team is always at your service. Connect with us through our sales hotline, email, Skype, or MSN, where we pledge a swift response time of just 30 minutes, setting us apart from the rest.

Pre-Sale Services: Enthusiastic Engagement
We tailor each experience to your unique specifications, delivering a comprehensive initial plan, custom process flow design, and specialized equipment manufacturing to meet your exact requirements.

Sale Services: Dedicated Assistance
Our skilled technicians are deployed to your site to oversee the installation and fine-tuning of equipment. We train your operators thoroughly, ensuring optimal operation, and finalize the check and acceptance process collaboratively with you.

 

After-Sale Services: Trusted Commitment
To foster enduring relationships, we make it a priority to conduct regular follow-up visits, reinforcing our long-term partnership with our valued customers.
Furthermore, benefit from a one-year warranty that guarantees your machinery's seamless operation. We maintain an ample stock of spare parts, facilitating immediate dispatch for any required replacements, ensuring uninterrupted productivity.

We welcome you to explore our company and workshop, where we eagerly anticipate forging a fruitful collaboration. Our promise: delivering the most fitting products at competitive prices, tailored just for you.

FAQ

1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.

2.How long is the delivery time of your product?
The delivery time is within 30 working days.

3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.

4.How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.

5.What's the after sale service of your company?
We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.

6. Can your company provide wearing parts?
We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.