Versatile Ball Mill for Mining and Mineral Processing Needs

• Customization: Available
• After-sales Service: Installation Guildance, 24h Quick
• Warranty: 12 Months After Installation
• Model NO.: 1500*6400
• Application: Construction, Chemical Industry, Mineral Operation
• Certification: ISO
• Customized: Customized
• Automatic Grade: Semiautomatic
• Electricity: Depends on Your Request
• Control Box: Included
• Color: Gray, White, Yellow, Customer-Specified, etc.
• Export Markets: Global
• Spare Parts Supply: Intermediate Delivery
• Transport Package: Standard Container
• Specification: According to model
• Trademark: Xuzhou Churun
• Origin: Xuzhou, Jiangsu
• HS Code: 8474209000
• Production Capacity: 20 Set / Month

Product Description

Product Description

A ball mill represents an extraordinary and advanced grinding solution meticulously designed to transform crushed materials into ultra-fine powder. This indispensable tool is at the heart of the industrial and mining sectors. Our exceptional series of ball mills is predominantly employed by enterprises engaged in mining ores such as Gold, Copper, Lead, Manganese, Iron, along with a vast array of other materials like Slag, Silver, Aluminum, Limestone, and Gypsum Powder. Moreover, it serves a wide spectrum of industries, including metallurgy, construction, chemical production, and beyond. Its unparalleled versatility allows for both wet and dry milling processes, supports open circuit grinding, and is compatible with closed circuit grinding using a power feeder. Distinguished by its superior design, this machine exhibits strong adaptability to a diverse range of raw materials, operates at impressive speeds, offers a high crushing ratio, boasts a substantial capacity, and features an exceptionally user-friendly interface.
Wet Grinding Ball Mill Working Principle:
The wet grinding ball mill operates on a sophisticated and ingenious principle, where its electro motor propels the cylinder into motion through a reducer. This action causes the amalgamation of broken ore and steel balls within to ascend due to the frictional and centrifugal forces generated by the cylinder's rotation. As gravity exerts its influence, the materials are systematically crushed and pulverized through a harmonious blend of impact and grinding actions. Subsequently, once finely crushed, the materials exit the cylinder via the discharge section and proceed to be sorted by a spiral classifier. Coarse particles are efficiently redirected back into the ball mill for additional grinding via the joint feeding machine. This seamless and continuous system ensures that materials are consistently and evenly fed into the ball mill, where they undergo unceasing grinding before being discharged from the Chinaware ball mill. This highly efficient process empowers the ball mill to operate without interruption, maintaining operations continuously around the clock, 24 hours a day.

Characteristics

1. Robust and Durable Construction: Engineered with precision, our ball mill boasts a formidable large ring gear, heavy-duty side cover, and a robust large bearing. This meticulous design significantly extends the gear hub's service life. Our cutting-edge methodology incorporates high-frequency quenching heat treatment applied to the modulated surface, elevating durability to new heights. The sprocket reaps similar benefits from this state-of-the-art heat treatment, ensuring long-lasting performance.
2. Energy-Efficient Innovation: Say goodbye to the inefficiencies of traditional slide bearings. Our breakthrough integration of advanced ball bearings minimizes friction effortlessly. This revolutionary design ensures an easy startup and slashes energy consumption by an impressive 10-15% compared to conventional ball mills, making it an eco-friendly choice for future-ready operations.
3. Amplified Processing Capacity: Experience unrivaled efficiency as our standard mill, equipped with a cutting-edge discharge disc and grate plate, redefines processing capabilities. Compared to the energy-saving conical ball mill, our model propels processing capacity by an astounding 20% increase, setting the benchmark for mineral processing excellence.
4. Optimized Ore Handling: Our innovative design, featuring a low mud surface at the discharge port, facilitates rapid mud passage. This intelligent feature curtails excessive ore grinding and magnifies overall efficiency, optimizing ore handling like never before.
5. Versatile Ball Loading: Our machine is engineered to accommodate a diverse range of ball sizes effortlessly, preventing the discharge of smaller balls. This versatility creates ideal working conditions, fostering superior performance and adaptability in a variety of operational scenarios.
6. User-Friendly Installation: Simplifying your experience, our equipment is delivered with an integrated support frame, transforming client installation at plant sites into a seamless and hassle-free process. This intuitive feature ensures a straightforward setup, allowing you to hit the ground running without complications.
7. Advanced Electronic Control System: Our sophisticated electronic control system is equipped with cutting-edge safeguards, including motor overcurrent protection, seamless power failure handling, and balanced distribution of three power supplies. This ensures the ball mill operates with smooth, efficient, and 'worry-free' functionality, catering to the highest standards of operational excellence.

Detailed Photos

Ball Mill: Unleash the power of advanced grinding technology with our state-of-the-art ball mill, meticulously engineered to achieve unparalleled precision and remarkable efficiency. Elevate your material processing with a machine designed to push the boundaries of conventional performance. Structure: Our ball mill features a meticulously crafted, comprehensive, and robust framework. It includes an integrated feeding system, a seamless discharging system, and an optimized transmission mechanism. Key components encompass a precision-engineered speed reducer, high-quality small transmission gear, reliable electrical machinery, and a sophisticated electric control system. Experience the pinnacle of technological synergy and superior craftsmanship with every use, ensuring optimal performance and longevity.
 

Product Parameters

Driven by an unwavering commitment to excellence, we at Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. meticulously inspect each product to guarantee that only the finest quality items reach our esteemed customers. We maintain a stringent policy whereby any non-conforming products are strictly barred from entering the market. It is this relentless dedication to superior quality and dependable performance that has allowed our High Efficiency River Sand Grinding Mill Series for Mineral Processing to swiftly capture both domestic and international markets, setting new standards in the industry.
 

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball  Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping

Typically, our advanced machinery is meticulously disassembled prior to shipment, ensuring optimal safety and security during transit. Our packaging strategies are as versatile as they are secure, tailored to meet the unique specifications of each delivery. We offer: nude packing for particularly robust items, secure bundle packing, durable grass rope options, water-resistant packing solutions for added moisture protection, sturdy wooden pallets, and protective wooden or carton boxes. Each method is designed with precision to ensure that your product reaches its destination in immaculate condition.

Our Advantages

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly stands as a beacon of industrial excellence, occupying an expansive 5,000 square meters that reflects our robust capabilities and significant presence in the heavy machinery sector.

Churun is unwavering in its dedication to its cherished clients, providing bespoke and holistic plant equipment configuration solutions. With our broad scope covering almost 300 production lines globally across a spectrum of industries, including cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal, we possess a technical team composed of seasoned industry experts. Our profound design capabilities and rich experience have led us to notable market achievements, earning us the trust and accolades of our users. As we look towards the future, Churun Heavy Industry will remain resolute in adhering to the tenets of professionalism, integrity, and innovation, relentlessly advancing to offer efficient, dependable equipment and technical solutions to our esteemed clientele.
Headquarter of Churun located in Xuzhou city, a sprawling industrial hub covering a vast 200,000 square meters. Our facility is equipped with over 200 sets of an array of large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly units, showcasing our advanced manufacturing capabilities.

At present, our products have earned admiration and recognition from both domestic and international markets, achieving successful exports to countries including Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and a multitude of other global regions.

 

After Sales Service

Experience Exceptional Service: Dive into a world of unparalleled after-sales support and expert consultation. At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., our commitment to a customer-centric approach sets us apart. Our dedicated team is consistently within reach, whether via our sales hotline, email, Skype, or MSN, ensuring your inquiries are met with swift attention, typically within just 30 minutes.

Pre-sale Services: Enthusiasm
Tailored Solutions for You: At the heart of our pre-sale services lies a dedication to crafting solutions just for you. We offer a comprehensive prophase plan, meticulously designed process flow, and manufacture equipment that aligns precisely with your unique demands, ensuring a seamless integration into your operations.

Sale Services: Servant
Expert On-Site Assistance: Harness the expertise of our seasoned technicians, who are ready to be dispatched to your jobsite. They will guide you meticulously through the installation and adjustment process, provide thorough training to your operators, and engage in comprehensive checks and acceptance procedures to ensure everything meets your standards.

 

After-sale Services: Faithfulness
Building Lasting Relationships: Our commitment goes beyond mere transactions; we aim to cultivate enduring friendships. We pledge to conduct regular return visits to our esteemed customers, reinforcing bonds and ensuring sustained satisfaction.
Comprehensive Warranty and Support: Revel in peace of mind with our robust one-year warranty, ensuring your machine's optimal performance. Our extensive inventory of spare parts is ever-ready, enabling immediate dispatch as needed, thereby minimizing any potential downtime.

We warmly invite you to visit our company and workshop, where we eagerly anticipate the opportunity to collaborate and create value together. Trust in us to deliver the most suitable products at the most competitive prices, tailored to meet your specific needs.

FAQ

1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate

2.How long is the delivery time of your product?
The delivery time is within 30 working days.

3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.

4.How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.

5.What's the after sale service of your company?
We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.

6. Can your company provide wearing parts?
We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.