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Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. emerges as a towering force and innovator in the realm of sophisticated grinding equipment. At the heart of our offerings is the cutting-edge Precision Bearing Bush Ball Mill for Fine Material Grinding, a product that truly defines our expertise. Crafted with meticulous precision by an elite team of domestic design virtuosos, this masterpiece embraces the latest in process technology. As leading pioneers in the industry, we boast state-of-the-art production facilities, complemented by a comprehensive framework that encompasses mill experimentation, testing, measurement, and an extensive range of services. By leveraging breakthrough technologies, we adeptly manufacture a diverse portfolio of grinding solutions. Our esteemed lineup includes the renowned ball mill, rod mill, cement mill, bearing mill, bushing mill, overflow mill, lattice mill, and the air coal mill, all designed to meet the unique needs of our clients.
The ball mill transcends the traditional concept of a grinding machine; it represents the pinnacle of precision engineering, effortlessly transforming crushed materials into ultra-fine powder with breathtaking efficiency. This expertly crafted series is tailored specifically for the industrial and mining sectors, masterfully processing a broad spectrum of materials like Mining Ore, Gold, Copper, Lead, Manganese, Iron Slag, Silver, Aluminum, Limestone, and Gypsum Powder, among others. Its exceptional versatility extends across various industries, including metallurgy, construction, and chemicals. Whether utilized for wet or dry milling, open circuit, or circular grinding with power feeders, this machine stands out as a true exemplar. Noteworthy features include its intelligent design, unmatched adaptability to diverse raw materials, swift operation, a superior crushing ratio, increased capacity, and a user-friendly functional design.
Wet Grinding Ball Mill Working Principle:
The Precision Bearing Bush Ball Mill operates with remarkable efficiency, powered by an electric motor that seamlessly drives the cylinder via a reducer. Within the mill, the dynamic interplay of fragmented ore and steel balls against the lining plate generates friction and eccentric forces, propelling them to optimal heights. Gravity subsequently takes command, drawing the ores downward, where they succumb to relentless impact and grinding force. The finely pulverized ores are skillfully discharged through the cylinder's exit, proceeding to classification by a spiral classifier. Coarse sand is deftly redirected for further grinding. The feeding machine plays an indispensable role, ensuring a seamless and continuous flow of material to the ball mill, thus maintaining an uninterrupted cycle of grinding excellence around the clock. This ball mill is more than just an apparatus; it is a dynamic tour de force of pulverizing brilliance.
1. Unyielding Durability: At the pinnacle of robustness, the Precision Bearing Bush Ball Mill is crafted with masterful attention to detail, designed to conquer the most demanding tasks in heavy-duty environments. Its colossal ring gear, fortified side cover, and resilient bearings speak to its unrivaled longevity. The gear hub's surface, meticulously modulated through high-frequency quenching heat treatment, is a testament to its strength, delivering unparalleled resilience and superior performance. The sprocket, similarly enhanced, benefits from this state-of-the-art treatment, further boosting its durability and operational prowess.
2. Energy Efficiency: Standing as a beacon of energy innovation, this groundbreaking ball mill redefines efficiency by replacing traditional slide bearings with state-of-the-art ball bearings. This strategic improvement not only ensures flawless, more efficient startups but also achieves an impressive 10-15% reduction in energy consumption compared to traditional models. As an eco-friendly and economically astute choice, it reflects a profound dedication to sustainable and resource-efficient operations.
3. Boosted Processing Capacity: Crafted for exceptional performance, the strategic integration of a discharge disc and grate plate, when paired with standard mills, elevates processing capacity by more than 20% over energy-saving conical ball mills. This impressive upgrade dramatically enhances throughput, optimizing operational effectiveness and establishing this ball mill as the pinnacle of processing capability in the industry.
4. Optimized Discharge: Driven by precision engineering, this model is designed with a low mud surface at the discharge port, ensuring swift passage and substantially minimizing unnecessary ore grinding. This thoughtfully engineered feature enhances processing efficiency, providing a smooth and uninterrupted operational flow.
5. Versatile Ball Loading: Featuring an adaptable design, this revolutionary ball mill seamlessly accommodates a diverse range of ball sizes, including the smallest, to ensure optimal working conditions. This flexibility promotes exceptional operational efficiency, facilitating a dynamic and effective milling process.
6. Seamless Installation: Designed for maximum user convenience, this model boasts an intuitive supportive frame that simplifies the installation at the client's plant site. This well-considered construction ensures a smooth, straightforward setup, enabling a seamless transition from delivery to operation without a hitch.
7. Advanced Electronic Control: Outfitted with state-of-the-art electronic control systems, the ball mill offers advanced protective measures against motor overcurrent, interruptions in power, and power supply discrepancies. These intelligent systems assure uninterrupted, worry-free operation, allowing users to focus on productivity without concerns of unforeseen disruptions.
Drum Size | capacity(t/h) | rotation rate(rpm) |
Ball Weigh(t) |
kind of drive |
Reduce |
Power(Kw) |
Φ1.5*5.7 | 33-6 | 27 | 11 | margin | ZD40 | 130 |
Φ1.5*6.4 | 4-7 | 27 | 12 | margin | ZD40 | 130 |
Φ1.83*7 | 8-13 | 23.9 | 21 | margin | ZD60 | 245 |
Φ2.2*7 | 13-18 | 21.4 | 33 | margin | ZD60 | 380 |
Φ2.2*7.5 | 14-19 | 21.4 | 35 | margin | ZD60 | 380 |
Φ2.2*10 | 15-20 | 21.4 | 45 | margin | ZD80 | 475 |
Φ2.4*8 | 18-27 | 20.4 | 41 | margin | ZD80 | 475 |
Φ2.4*9 | 19-29 | 20.4 | 42 | margin | ZD80 | 570 |
Φ2.4*10 | 20-32 | 20.4 | 52 | margin | ZD80 | 630 |
Φ2.4*11 | 21-34 | 20.4 | 60 | margin | ZD80 | 630 |
Φ2.4*13 | 23-36 | 20.4 | 65 | margin | MBY710 | 800 |
Φ2.6*10 | 28-38 | 19.7 | 70 | margin | MBY710 | 800 |
Φ2.6*13 | 30-40 | 19.7 | 78 | margin | MBY800 | 1000 |
Φ2.8*13 | 32-42 | 19.7 | 78 | margin | MBY800 | 1250 |
Φ3.0*9 | 32-42 | 18.14 | 83 | margin | MBY710 | 1000 |
Φ3.0*11 | 35-48 | 18.14 | 100 | margin | MBY800 | 1250 |
Φ3.0*13 | 36-50 | 18.14 | 102 | margin | MBY900 | 1400 |
Φ3.2*4.5 | 30-50 | 18.7 | 45 | margin | MBY710 | 800 |
Φ3.2*11 | 38-52 | 17.76 | 110 | margin | JDX100 | 1600 |
Φ3.2*13 | 45-60 | 17.76 | 120 | margin | JDX100 | 1600 |
Φ3.5*13 | 65-90 | 17.1 | 165 | margin | MBY1100 | 2000 |
Φ3.6*4.5 | 90-136 | 17.8 | 58 | margin | MBY800 | 1000 |
Φ3.6*9 | 20-45 | 16.9 | 70 | margin | Synchronous motor:1600 | |
Φ3.8*13 | 70-100 | 16.8 | 180 | margin | DBS280 | 2500 |
Φ4.2*13 | 130-150 | 15.9 | 231 | margin | DBS280 | 3550 |
Unparalleled After-Sales Experience: At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., our dedication to customer satisfaction knows no bounds. We proudly set the standard for after-sales excellence. Our extensive and responsive support network is always at your fingertips through sales hotline, email, Skype, or MSN, ensuring prompt and attentive service. We commit to responding to emails within a swift 30 minutes, demonstrating our unwavering devotion to our valued clients.
Pre-Sale Services: Enthusiastic Engagement
Bespoke Solutions: At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we meticulously craft a detailed preliminary plan, design a comprehensive process flow, and tailor manufacturing equipment with unparalleled precision to meet your every specification. Our mission is to provide unmatched personalized attention that aligns perfectly with your unique needs.
Sale Services: Dedicated Assistance
On-Site Expertise: Our expert technicians are dispatched directly to your site, providing unmatched guidance during installation and optimization. They deliver thorough training for your operators and work seamlessly with your team to ensure flawless final checks and acceptance, guaranteeing seamless integration.
After-Sale Services: Committed Trust
Fostering Enduring Partnerships: We dedicate ourselves to building lasting relationships with our esteemed clients. Through regular follow-up visits, we ensure your satisfaction and provide steadfast support, establishing a foundation of trust that endures through time.
Comprehensive Warranty and Readiness: Proudly standing behind our products, we offer a robust one-year warranty to guarantee reliable performance. With an extensive inventory of spare parts, we ensure immediate dispatch of replacements, maintaining your operations without interruption.
We warmly invite you to visit our company and explore our workshop. We eagerly anticipate collaborating, offering products impeccably suited to your needs at highly competitive prices. Your satisfaction remains our ultimate goal and unwavering promise.
1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
2.How long is the delivery time of your product?
The delivery time is within 30 working days.
3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.
4.How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.
5.What's the after sale service of your company?
We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.
6. Can your company provide wearing parts?
We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.