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The ball mill is an exceptional grinding machine, meticulously engineered to transform crushed materials into remarkably fine powder. This series of ball mills is predominantly utilized across industrial and mining sectors, including the extraction of ores like Gold, Copper, Lead, Manganese, Iron, as well as processing Slag, Silver, Aluminum, Limestone, Gypsum Powder, and more. With versatile applications in metallurgy, building materials, and chemicals, it accommodates both wet and dry milling processes. Whether employed in open circuit grinding or in conjunction with a power feeder for circle grinding, this machine stands out with its ingenious design. It boasts an admirable adaptability to diverse raw materials, swift operation, high crushing ratio, expansive capacity, and user-friendly operation.
The Intricate Mechanics of Wet Grinding Ball Mill:
The operational brilliance of this machine begins as the electro motor propels the cylinder into rotation via the reducer. Within this rotating cylinder, the frictional and eccentric forces generated elevate the broken ore and steel balls to a specific height, guided by the lining board. As gravity takes over, these ores plummet, gradually undergoing pulverization through intense impact and grinding. The meticulously crushed ores are then expelled from the cylinder via the discharging section. Subsequently, a spiral classifier sorts the discharged material, redirecting coarse sand back into the ball mill through a joint feeding mechanism for further grinding. This continuous and uniform feeding system ensures that ores are consistently introduced into the ball mill, while the finely ground materials are systematically discharged. Such a configuration enables the Chinaware ball mill to operate seamlessly, delivering uninterrupted performance 24 hours a day.
1. Robust Durability: This machine features a large ring gear, substantial side cover, and oversized bearing, all designed to boost longevity. With a high-frequency quenching heat treatment process applied to the modulated surface, both the gear hub and sprocket are fortified for extended wear resistance.
2. Energy Efficiency: Experience remarkable energy savings with ball bearings replacing traditional slide bearings, significantly reducing friction. This innovation ensures easier start-ups and conserves 10-15% of energy compared to outdated ball mills.
3. Enhanced Processing Capacity: Leveraging the discharge disc and grate plate of the standard mill, this machine exceeds expectations by increasing processing capacity by over 20% compared to its energy-efficient conical ball mill counterparts.
4. Optimized Mud Flow: With a low mud surface at the discharge port, this design ensures rapid mud passage, effectively minimizing ore over-grinding, enhancing efficiency.
5. Versatile Ball Loading: Accommodating a variety of ball sizes, the machine prevents the discharge of small balls, maintaining optimal working conditions for consistent performance.
6. Simplified Installation: Equipped with a supportive frame, this equipment ensures straightforward installation at plant sites, streamlining setup and operational readiness.
7. Advanced Electronic Control: Designed for 'worry-free' operation, the electronic control system includes protective measures against motor overcurrent, power failures, and power supply imbalances, ensuring consistent, secure operation of the ball mill.
Drum Size | capacity(t/h) | rotation rate(rpm) |
Ball Weigh(t) |
kind of drive |
Reduce |
Power(Kw) |
Φ1.5*5.7 | 33-6 | 27 | 11 | margin | ZD40 | 130 |
Φ1.5*6.4 | 4-7 | 27 | 12 | margin | ZD40 | 130 |
Φ1.83*7 | 8-13 | 23.9 | 21 | margin | ZD60 | 245 |
Φ2.2*7 | 13-18 | 21.4 | 33 | margin | ZD60 | 380 |
Φ2.2*7.5 | 14-19 | 21.4 | 35 | margin | ZD60 | 380 |
Φ2.2*10 | 15-20 | 21.4 | 45 | margin | ZD80 | 475 |
Φ2.4*8 | 18-27 | 20.4 | 41 | margin | ZD80 | 475 |
Φ2.4*9 | 19-29 | 20.4 | 42 | margin | ZD80 | 570 |
Φ2.4*10 | 20-32 | 20.4 | 52 | margin | ZD80 | 630 |
Φ2.4*11 | 21-34 | 20.4 | 60 | margin | ZD80 | 630 |
Φ2.4*13 | 23-36 | 20.4 | 65 | margin | MBY710 | 800 |
Φ2.6*10 | 28-38 | 19.7 | 70 | margin | MBY710 | 800 |
Φ2.6*13 | 30-40 | 19.7 | 78 | margin | MBY800 | 1000 |
Φ2.8*13 | 32-42 | 19.7 | 78 | margin | MBY800 | 1250 |
Φ3.0*9 | 32-42 | 18.14 | 83 | margin | MBY710 | 1000 |
Φ3.0*11 | 35-48 | 18.14 | 100 | margin | MBY800 | 1250 |
Φ3.0*13 | 36-50 | 18.14 | 102 | margin | MBY900 | 1400 |
Φ3.2*4.5 | 30-50 | 18.7 | 45 | margin | MBY710 | 800 |
Φ3.2*11 | 38-52 | 17.76 | 110 | margin | JDX100 | 1600 |
Φ3.2*13 | 45-60 | 17.76 | 120 | margin | JDX100 | 1600 |
Φ3.5*13 | 65-90 | 17.1 | 165 | margin | MBY1100 | 2000 |
Φ3.6*4.5 | 90-136 | 17.8 | 58 | margin | MBY800 | 1000 |
Φ3.6*9 | 20-45 | 16.9 | 70 | margin | Synchronous motor:1600 | |
Φ3.8*13 | 70-100 | 16.8 | 180 | margin | DBS280 | 2500 |
Φ4.2*13 | 130-150 | 15.9 | 231 | margin | DBS280 | 3550 |
Experience unparalleled customer care with our distinguished after-sales service and consultation. Unlike most, our commitment to you is unwavering, as we remain consistently accessible through our sales hotline, email, Skype, or MSN. Our promise: a prompt email response within a mere 30 minutes.
Pre-sale services: Enthusiasm
We are passionate about crafting bespoke solutions tailored to your unique needs. Our pre-sale services include the development of a comprehensive prophase plan, intricate process flow design, and the precise manufacturing of equipment to meet your special requirements.
Sale services: Servant
Our dedicated technicians will be dispatched to your location to expertly guide the installation and adjustment of your machinery. We ensure seamless training for operators and collaboratively complete the inspection and acceptance process with you.
After-sale services: Faithfulness
To nurture enduring relationships, we commit to regular return visits, ensuring continued support and satisfaction.
Additionally, we offer a one-year warranty, guaranteeing your machine's consistent operation. Our strategic inventory management ensures spare parts are readily available, promising swift dispatch when replacements are needed.
We warmly invite you to visit our company and workshop, where our doors are open for a sincere collaboration. Our pledge is to provide you with the most suitable products at the most reasonable prices.
1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
2.How long is the delivery time of your product?
The delivery time is within 30 working days.
3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.
4.How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.
5.What's the after sale service of your company?
We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.
6. Can your company provide wearing parts?
We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.