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Discover the unparalleled prowess of the ball mill, an extraordinary grinding machine meticulously crafted to transform crushed materials into exquisitely fine powder. This distinguished series of ball mills is primarily employed across both industrial and mining landscapes, playing a pivotal role in the extraction of ores such as Gold, Copper, Lead, Manganese, Iron, and the refinement of diverse materials like Slag, Silver, Aluminum, Limestone, Gypsum Powder, and beyond. Its versatility extends to applications in metallurgy, construction, and the chemical industry, adeptly accommodating both wet and dry milling methodologies. Whether engaged in open circuit grinding or harmonized with a power feeder for circular grinding, this machine's design shines with ingenuity. It boasts remarkable adaptability to an array of raw materials, rapid operation, a high crushing ratio, expansive capacity, and intuitive user operation.
The Intricate Mechanics of Wet Grinding Ball Mill:
Witness the operational brilliance of this machine, as the electro motor sets the cylinder in motion through a reducer. Inside this rotating marvel, the interplay of friction and eccentric forces elevates broken ore and steel balls to a strategic height, guided by the expert lining board. As gravity draws them back, these ores descend, undergoing methodical pulverization through intense impact and grinding. Once meticulously crushed, the ores are expelled from the cylinder through the discharging section. A spiral classifier then elegantly sorts the discharged material, redirecting coarse sand back into the ball mill via a joint feeding mechanism for additional grinding. This seamless, continuous, and uniform feeding system ensures consistent ore introduction into the ball mill, while finely ground materials are promptly discharged. Such a sophisticated configuration empowers the Chinaware ball mill to perform flawlessly, delivering uninterrupted excellence 24 hours a day.
1. Robust Durability: The ball mill is meticulously engineered for strength, boasting a large ring gear, substantial side cover, and oversized bearing. These robust components are crafted to withstand the rigors of mining operations, enhancing longevity. Featuring a high-frequency quenching heat treatment process applied to the modulated surface, the gear hub and sprocket are fortified to deliver unparalleled wear resistance, guaranteeing enduring performance.
2. Energy Efficiency: Revel in exceptional energy conservation with this state-of-the-art ball mill. By replacing traditional slide bearings with advanced ball bearings, the machine significantly reduces friction, enabling smoother start-ups. This cutting-edge innovation achieves a remarkable energy saving of 10-15% compared to traditional ball mills, making it an eco-friendly choice for modern mining processes.
3. Enhanced Processing Capacity: Elevate your operations with an impressive increase in processing capacity. By leveraging the efficient design of the discharge disc and grate plate found in standard mills, this machine surpasses benchmarks, boosting processing capacity by more than 20% compared to its energy-efficient conical ball mill counterparts.
4. Optimized Mud Flow: Achieve superior efficiency with expertly designed mud flow optimization. The low mud surface at the discharge port facilitates swift mud passage, significantly reducing ore over-grinding. This enhancement ensures that efficiency is maximized and that the processing is both quicker and more effective.
5. Versatile Ball Loading: The machine's design accommodates a diverse range of ball sizes, preventing the discharge of small balls. This versatility maintains optimal working conditions, ensuring that performance remains consistent and dependable across varying operational demands.
6. Simplified Installation: The ball mill incorporates a supportive frame that simplifies installation, making it straightforward and efficient at plant sites. This design feature streamlines setup, ensuring that the equipment is operationally ready with minimal delay, enhancing overall productivity.
7. Advanced Electronic Control: Experience seamless and 'worry-free' operation with the sophisticated electronic control system. This advanced system includes comprehensive protective measures against motor overcurrent, power failures, and power supply imbalances. It ensures the ball mill operates consistently and securely, providing peace of mind and reliability in demanding mining environments.
Drum Size | capacity(t/h) | rotation rate(rpm) |
Ball Weigh(t) |
kind of drive |
Reduce |
Power(Kw) |
Φ1.5*5.7 | 33-6 | 27 | 11 | margin | ZD40 | 130 |
Φ1.5*6.4 | 4-7 | 27 | 12 | margin | ZD40 | 130 |
Φ1.83*7 | 8-13 | 23.9 | 21 | margin | ZD60 | 245 |
Φ2.2*7 | 13-18 | 21.4 | 33 | margin | ZD60 | 380 |
Φ2.2*7.5 | 14-19 | 21.4 | 35 | margin | ZD60 | 380 |
Φ2.2*10 | 15-20 | 21.4 | 45 | margin | ZD80 | 475 |
Φ2.4*8 | 18-27 | 20.4 | 41 | margin | ZD80 | 475 |
Φ2.4*9 | 19-29 | 20.4 | 42 | margin | ZD80 | 570 |
Φ2.4*10 | 20-32 | 20.4 | 52 | margin | ZD80 | 630 |
Φ2.4*11 | 21-34 | 20.4 | 60 | margin | ZD80 | 630 |
Φ2.4*13 | 23-36 | 20.4 | 65 | margin | MBY710 | 800 |
Φ2.6*10 | 28-38 | 19.7 | 70 | margin | MBY710 | 800 |
Φ2.6*13 | 30-40 | 19.7 | 78 | margin | MBY800 | 1000 |
Φ2.8*13 | 32-42 | 19.7 | 78 | margin | MBY800 | 1250 |
Φ3.0*9 | 32-42 | 18.14 | 83 | margin | MBY710 | 1000 |
Φ3.0*11 | 35-48 | 18.14 | 100 | margin | MBY800 | 1250 |
Φ3.0*13 | 36-50 | 18.14 | 102 | margin | MBY900 | 1400 |
Φ3.2*4.5 | 30-50 | 18.7 | 45 | margin | MBY710 | 800 |
Φ3.2*11 | 38-52 | 17.76 | 110 | margin | JDX100 | 1600 |
Φ3.2*13 | 45-60 | 17.76 | 120 | margin | JDX100 | 1600 |
Φ3.5*13 | 65-90 | 17.1 | 165 | margin | MBY1100 | 2000 |
Φ3.6*4.5 | 90-136 | 17.8 | 58 | margin | MBY800 | 1000 |
Φ3.6*9 | 20-45 | 16.9 | 70 | margin | Synchronous motor:1600 | |
Φ3.8*13 | 70-100 | 16.8 | 180 | margin | DBS280 | 2500 |
Φ4.2*13 | 130-150 | 15.9 | 231 | margin | DBS280 | 3550 |
Experience unparalleled customer care with our distinguished after-sales service and consultation. Unlike most, our unwavering commitment to you ensures consistent accessibility via our sales hotline, email, Skype, or MSN. Our promise: a swift email response within just 30 minutes.
Pre-sale services: Enthusiasm
We are passionately dedicated to crafting bespoke solutions tailored to your unique needs. Our pre-sale services encompass developing a comprehensive prophase plan, intricate process flow design, and precise equipment manufacturing to meet your special requirements.
Sale services: Servant
Our dedicated technicians will be dispatched to your location to expertly guide the installation and adjustment of your machinery, ensuring seamless training for operators and collaborating closely with you to complete the inspection and acceptance process.
After-sale services: Faithfulness
To foster enduring relationships, we are committed to regular return visits, ensuring continued support and customer satisfaction.
Furthermore, we offer a one-year warranty, guaranteeing your machine's consistent operation. Our strategic inventory management ensures spare parts are readily available, promising swift dispatch when replacements are necessary.
We warmly invite you to visit our company and workshop, where our doors remain open for sincere collaboration. Our pledge is to provide you with the most suitable products at the most reasonable prices.
1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
2.How long is the delivery time of your product?
The delivery time is within 30 working days.
3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.
4.How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.
5.What's the after sale service of your company?
We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.
6. Can your company provide wearing parts?
We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.