Versatile Ball Mill for Quicklime and Fly Ash Applications

• Customization: Available
• After-sales Service: Installation Guildance, 24h Quick
• Warranty: 12 Months After Installation
• Model NO.: 3600x4500
• Certification: ISO
• Customized: Customized
• Automatic Grade: Semiautomatic
• Electricity: Depends on Your Request
• Control Box: Included
• Color: Gray, White, Yellow, Customer-Specified, etc.
• Export Markets: Global
• Spare Parts Supply: Intermediate Delivery
• Transport Package: Standard Container
• Specification: According to model
• Trademark: Xuzhou Churun
• Origin: Xuzhou, Jiangsu
• HS Code: 8474209000
• Production Capacity: 20 Set / Month

Product Description

Product Description

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. is an esteemed global frontrunner in the realm of grinding equipment research, development, and production. Celebrated for our unparalleled domestic grinding mill design team and pioneering process technology, we are equipped with top-tier production machinery. Our company has diligently developed an all-encompassing mill experiment, testing, measurement, and service supply framework. Harnessing leading-edge technology, we excel in crafting a wide spectrum of mills, including ball mills, rod mills, cement mills, bearing mills, bushing mills, overflow mills, lattice mills, and air coal mills.

Introducing the ball mill, the acclaimed grinding apparatus engineered to transform crushed materials into ultra-fine powders. This collection of ball mills is extensively applied across industries and mining enterprises, encompassing sectors such as mining ores (Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, Limestone, Gypsum Powder), metallurgy, building materials, chemicals, and other grindable mediums. Exceptionally designed for both wet and dry milling, these mills function in either open circuit grinding or a circular grinding setup with a power feeder. Distinguished by its innovative design, the ball mill showcases remarkable adaptability to various raw materials, swift operational pace, remarkable crushing ratio, extensive capacity, and an intuitive user interface for seamless operation.
Wet Grinding Ball Mill Working Principle:
The working principle of the wet grinding ball mill is a testament to engineering brilliance. The electric motor engages the cylinder to rotate through a reducer, causing the inner broken ore and steel balls to rise to a certain height due to the harmonious blend of friction and eccentric forces generated by the rotation. As gravity intervenes, the descending ores are gradually pulverized by impact and grinding forces. The crushed ore exits the cylinder via the discharge section and is subsequently classified by a spiral classifier. Coarse sand is rerouted back to the ball mill by the joint feeding machine for further grinding. The feeding machine ensures a continuous and consistent material supply, delivering ores into the ball mill unceasingly. Consequently, the ground materials are perpetually discharged from the Chinaware ball mill, establishing it as a relentless 24/7 powder grinding powerhouse.

Characteristics

1. Large ring gear, large side cover, and robust bearings: Our state-of-the-art mill is engineered with a generously proportioned gear hub, promising exceptional durability and lifespan. This is further amplified by the application of a high-frequency quenching heat treatment process on its modulated surface. Additionally, the sprocket is reinforced through the same sophisticated heat treatment technique, ensuring unmatched strength and reliability.
2. Energy saving: By ingeniously substituting ball bearings for traditional slide bearings, our mill dramatically slashes friction levels, facilitating smoother and more efficient starts. This breakthrough delivers remarkable energy savings of 10-15% compared to conventional ball mills, setting a new standard in energy efficiency.
3. Large processing capacity: Our innovative mill is fitted with a precision-engineered discharge disc and a standard mill grate plate, elevating its processing capacity by more than 20% over the energy-saving conical ball mills. It redefines productivity, catering to demanding industrial requirements with ease.
4. Efficient mud management: Designed with an optimized low mud surface at the discharge port, this mill excels at swift mud removal, effectively reducing the risk of redundant ore grinding. This ensures efficiency and precision, preserving resources and enhancing operational performance.
5. Optimized ball loading: Embracing versatility, our mill adeptly accommodates a diverse array of ball sizes, from large to small. This dynamic ball loading system guarantees that smaller balls are retained efficiently, maintaining peak operational conditions and optimizing performance.
6. Easy installation: Simplifying installation, our cutting-edge equipment is constructed with an integral supportive frame that streamlines the setup process. This thoughtful design ensures a hassle-free and seamless installation experience for clients on-site.
7. Reliable electronic control system: Equipped with a sophisticated electronic control system, our mill boasts comprehensive protective measures against motor overcurrent, power failures, and power supply imbalances. This advanced system promises seamless, reliable, and worry-free operation, safeguarding your investment at every turn.

Detailed Photos

Ball MillStructure: Discover the remarkable design of this innovative grinding mill, designed to redefine efficiency and performance. The all-encompassing feeding system ensures seamless operation, while the efficient discharging system guarantees optimal functionality. The robust transmission system stands as a testament to engineering prowess, featuring a precision speed reducer, small yet powerful transmission gear, high-performance electrical machinery, and state-of-the-art electric control. This exceptional integration of advanced components makes it the epitome of engineering excellence and a leader in modern machinery solutions.

Product Parameters

Our commitment to quality is unwavering; only products that meet our stringent standards reach the market. This steadfast dedication to excellence has rapidly propelled us to a leadership position both domestically and internationally. The superior quality and reliable performance of our offerings are the cornerstones of our success, instilling confidence in our valued customers.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball  Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we place a premium on the secure and seamless delivery of your Versatile Ball Mill for Quicklime and Fly Ash Applications. To ensure unparalleled protection, we initially disassemble the equipment for shipment and employ an array of robust packaging techniques. These include nude packing for simplicity, bundle packing for compactness, grass rope packing for eco-friendliness, water-proof packing for moisture protection, and the ultimate protection with wooden pallet, wooden box, or carton box packing. Each packaging method is thoughtfully chosen and meticulously applied to safeguard the integrity and quality of our products throughout the entire transit journey.

Our Advantages

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. takes pride in our extensive and well-equipped facilities, spread luxuriously over a vast expanse of 5000 square meters. Our infrastructure is a testament to our capability and commitment to excellence.
At Churun, our unwavering commitment is to place our esteemed customers at the heart of our operations. We offer tailored, all-encompassing plant equipment configuration solutions that resonate with your specific needs. Proudly, we have established nearly 300 flourishing production lines across diverse global industries such as cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal, underscoring our industry leadership. Our technical team, a cadre of seasoned professionals, brings a wealth of design acumen and vast experience, securing unparalleled market success and earning the steadfast trust and admiration of users worldwide. As we look toward the future, Churun Heavy Industry remains steadfast in our dedication to professionalism, integrity, and innovation, assuring you of efficient, dependable equipment and technical solutions that align seamlessly with modern advancements.
Headquarters of
Churun
is strategically nestled in the vibrant city of
Xuzhou
city, an expanse of approximately 200,000 square meters. Our cutting-edge facilities host over 200 sets of sophisticated large and medium-sized metal processing equipment, including lathes, riveting machines, welding equipment, and assembly stations, all designed to cater to your most demanding requirements.

Today, our products are distinguished by their acclaim from both domestic and international clientele. Our successful export ventures span across an array of countries and regions including Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and many more, reflecting our global reach and esteemed reputation.

 

 

After Sales Service

Best Service: Distinguished by our unparalleled after-sales support and expert consultation, we excel in our customer-focused philosophy. Our team is always on standby, accessible through our sales hotline, email, Skype, or MSN, ensuring your inquiries are addressed swiftly-typically within just 30 minutes.

Pre-sale Services: Enthusiasm
We provide an all-encompassing suite of pre-sale services, including the development of an initial plan, meticulous process flow design, and the manufacturing of equipment tailored precisely to meet your unique specifications.

Sale Services: Commitment
Our dedicated expert technicians will be deployed to your location to oversee installation and adjustments, deliver comprehensive operator training, and conduct thorough joint check and acceptance procedures, ensuring seamless integration and operation.

After-sale Services: Loyalty
In our quest to nurture enduring partnerships, we pledge to engage in regular follow-up visits, staying attuned to your needs and ensuring continued satisfaction.
Furthermore, we extend a full one-year warranty to guarantee the reliable performance of your machine. A well-stocked inventory of essential spare parts enables us to dispatch replacements without delay, minimizing potential downtime.

We extend a warm invitation to visit our esteemed company and state-of-the-art workshop. We look forward to the privilege of collaborating with you, aiming to provide the most suitable products at highly competitive prices.

FAQ

1 . Why Choose Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd:
1. Over three decades of unparalleled expertise.
2. We are the premier supplier of mining machinery, construction machinery, machine casting, and forged parts.
3. Our products meet the stringent ISO9901:2000 quality management standards.
4.We offer video calls at any time to showcase our actual factory operations.

2. How long is the delivery time of your product?
The delivery time is within 30 working days.

3. Payment Terms:
A: Accepted payment methods: T/T, Cash. 30% deposit upon signing the contract, with the balance due before shipping.

4. How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.

5. What after-sales services does your company offer?
We provide clients with foundation drawings for installation. Additionally, we offer guidance for the installation and operation of workers.

6. Can your company provide spare parts?
We can deliver spare parts within 30working days after your order. If your equipment was not manufactured by our company, please provide the drawing or part number of the wearing parts.