High-Capacity Ball Mill for Sand, Ore, Coal, Quartz Grinding

• Customization: Available
• After-sales Service: Installation Guildance, 24h Quick
• Warranty: 1 Year Apart From Wearing Parts
• Model NO.: 3800x13000
• Certification: ISO
• Customized: Customized
• Automatic Grade: Semiautomatic
• Electricity: Depends on Your Request
• Control Box: Included
• Color: Gray, White, Yellow, Customer-Specified, etc.
• Export Markets: Global
• Spare Parts Supply: Intermediate Delivery
• Transport Package: Standard Container
• Specification: According to model
• Trademark: Xuzhou Churun
• Origin: Xuzhou, Jiangsu
• HS Code: 8474209000
• Production Capacity: 20 Set / Month

Product Description

Product Description

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands at the pinnacle of innovation as a global leader in the realm of grinding equipment research, development, and production. With an esteemed reputation for excellence, we are celebrated for our pioneering domestic grinding mill design team and avant-garde process technology. Our arsenal includes first-rate production equipment, meticulously engineered to perfection. Our commitment to precision has enabled us to develop an all-encompassing mill experiment, testing, measurement, and service supply system that is second to none. Armed with cutting-edge technology, our capabilities encompass a broad spectrum of mills, spanning from versatile ball mills, steadfast rod mills, efficient cement mills, to bearing mills, bushing mills, overflow mills, lattice mills, and dynamic air coal mills. Each product is a testament to our dedication to quality and innovation.

Discover the epitome of grinding mastery with our ball mill, a cornerstone in the array of industrial machines designed to transform crushed materials into ultra-fine powders. This exceptional series of ball mills is indispensable across a myriad of industries and mining enterprises, offering unparalleled performance in sectors such as mining ores (Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, Limestone, Gypsum Powder), metallurgy, building materials, chemicals, and other versatile grindable materials. Engineered for both wet and dry milling processes, these mills excel in open circuit grinding as well as in a circular grinding setup with a power feeder. Distinguished by its intelligent design, the ball mill epitomizes adaptability across diverse raw materials, ensuring swift operational speeds, a formidable crushing ratio, immense capacity, and effortless user operation, making it the ultimate solution for your grinding needs.
Wet Grinding Ball Mill Working Principle:
Dive into the engineering elegance of the wet grinding ball mill, a marvel of modern machinery. The electric motor breathes life into the cylinder, turning it with precision through a reducer. This motion propels the interior's fragmented ore and steel balls to ascend gracefully under the influence of friction and eccentric forces born from the rotation. As gravity claims its dominion, the ores descend, succumbing to the relentless impact and grinding forces that pulverize them with finesse. Emerging from the cylinder through the discharge section, the finely crushed ore is expertly classified by a spiral classifier. Coarse sand is skillfully redirected back to the ball mill by the joint feeding machine, ensuring perpetual grinding excellence. The feeding machine guarantees a steady and uniform inflow of materials, maintaining a consistent delivery of ores into the ball mill. This seamless process allows ground materials to be perpetually discharged from the Chinaware ball mill, creating a relentless 24/7 operational powder grinding powerhouse that remains unrivaled.

Characteristics

1. Superior Durability with Large Ring Gear and Robust Bearings: Our high-capacity ball mill is engineered with an enlarged gear hub, meticulously crafted for enduring performance. Enhanced through an advanced high-frequency quenching heat treatment process, the surface is modulated for longevity. The sprocket also benefits from this cutting-edge heat treatment technology, ensuring reliability and durability.
2. Exceptional Energy Efficiency: By incorporating ball bearings instead of traditional slide bearings, our mill reduces friction significantly. This innovation not only makes starting easier but also achieves an impressive energy savings of 10-15%, setting a new standard in efficiency over conventional ball mills.
3. Enhanced Processing Capacity: Featuring a specialized discharge disc along with a standard mill grate plate, our mill delivers an outstanding increase in processing capacity by over 20% when compared to energy-saving conical ball mills. This allows for greater productivity and throughput.
4. Advanced Mud Management: Designed with a low mud surface at the discharge port, our mill ensures the swift passage of mud. This design effectively minimizes the occurrence of excessive ore grinding, promoting efficient operations and material handling.
5. Precision Ball Loading: Our mill is adept at accommodating a versatile range of ball loads, both large and small. This ensures that small balls are retained within, maintaining optimal operating conditions and enhancing performance.
6. Simplified Installation: Engineered with a user-friendly supportive frame, our high-capacity ball mill streamlines the installation process. This convenience is highly beneficial for on-site setups, facilitating a smoother and more efficient installation for our clients.
7. Cutting-Edge Electronic Control System: Our state-of-the-art electronic control system is designed for reliability with built-in protective measures. It safeguards against motor overcurrent, power shortages, and supply imbalances, ensuring seamless, safe, and worry-free operation.

Detailed Photos

Ball MillStructure: Delve into the exceptional design of this state-of-the-art grinding mill, which integrates a meticulous feeding system, a highly efficient discharging system, and a powerhouse transmission system. The transmission system is a marvel on its own, featuring a precise speed reducer, small transmission gear, top-tier electrical machinery, and sophisticated electric control. This combination sets a new benchmark for engineering brilliance and operational efficiency.

Product Parameters

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. is steadfast in its commitment to excellence, ensuring that only products meeting our rigorous standards are delivered to our valued customers. This relentless dedication to quality assurance has rapidly propelled us to the forefront of the industry, securing our status as a leader in both domestic and international markets. The unmatched quality and reliable performance of our High-Capacity Ball Mill for Sand, Ore, Coal, Quartz Grinding are testaments to our enduring promise of excellence.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball  Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we stand committed to the secure and effective delivery of your Efficient Quicklime and Fly Ash Grinding Mill. We meticulously disassemble each machine prior to shipment, employing a diverse array of robust packaging techniques to ensure unparalleled protection and integrity. Our packaging options include nude packing for straightforward shipments, bundle packing for consolidated security, grass rope packing for traditional safeguarding, water-proof packing for moisture resistance, wooden pallet packing for sturdy support, and wooden or carton box packing for comprehensive enclosure. These methods are thoughtfully chosen to preserve the quality and condition of our esteemed products throughout their journey.

Our Advantages

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands as a beacon of industrial prowess, proudly occupying an expansive 5000 square meters. Our facilities are not only vast but are meticulously equipped with cutting-edge technology, reflecting our commitment to excellence and innovation.
At Churun, our customers are the cornerstone of our operations. We specialize in offering tailor-made, comprehensive plant equipment configuration solutions. Our influence is widespread, boasting nearly 300 thriving production lines in diverse global industries such as cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal. This places us at the forefront of industrial leadership. Our technical team, consisting of seasoned professionals, brings exceptional design skills and vast experience, driving notable market triumphs and garnering trust and accolades from satisfied users worldwide. As we look to the future, Churun Heavy Industry remains steadfast in our dedication to professionalism, integrity, and pioneering innovation. Our mission is to provide efficient, dependable equipment and technical solutions that align with contemporary advancements.
Headquarter of
Churun
is strategically located in
Xuzhou
city, covering approximately 200,000 square meters. Our ultramodern facilities are home to over 200 units of large and medium-sized metal processing equipment, including lathes, riveting machines, welding equipment, and assembly stations, all designed to enhance our manufacturing capabilities.

In today's competitive market, our products have earned the respect and recognition of customers both domestically and internationally. Our successful export footprint extends across Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and numerous other countries and regions, underscoring our global reach and reliability.

 

After Sales Service

Best Service: Our exceptional after-sales service and consultation distinguish us from the competition. We take immense pride in our customer-focused approach, ensuring that we are always within easy reach through our dedicated sales hotline, email, Skype, or MSN. Our commitment to customer satisfaction is unwavering, and we promise you a prompt email response, typically within just 30 minutes.

Pre-sale Services: Enthusiasm
We provide an array of comprehensive pre-sale services, which include crafting an initial plan, designing the process flow, and manufacturing equipment that is meticulously tailored to meet your specific needs. Our team is dedicated to ensuring your vision is brought to life.

Sale Services: Commitment
Our experienced and skilled technicians will be promptly dispatched to your jobsite to offer expert guidance on installation and adjustments. They'll also train your operators and oversee joint check and acceptance procedures, ensuring everything runs seamlessly.

After-sale Services: Loyalty
In our quest to foster enduring partnerships, we are committed to conducting regular follow-up visits, ensuring our relationship with you remains strong and mutually beneficial.
Additionally, we offer a one-year warranty to guarantee the reliable operation of your machine. We maintain a well-stocked inventory of essential spare parts, enabling us to ship replacements swiftly, minimizing any downtime you may face.

We extend a warm invitation for you to visit our company and workshop. We are eagerly looking forward to the opportunity to work with you, providing the most fitting products at competitive prices to suit your needs perfectly.

FAQ

1 . Why Choose Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd:
1. Over three decades of unparalleled expertise.
2. We are the premier supplier of mining machinery, construction machinery, machine casting, and forged parts.
3. Our products meet the stringent ISO9901:2000 quality management standards.
4.We offer video calls at any time to showcase our actual factory operations.

2. How long is the delivery time of your product?
The delivery time is within 30 working days.

3. Payment Terms:
A: Accepted payment methods: T/T, Cash. 30% deposit upon signing the contract, with the balance due before shipping.

4. How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.

5. What after-sales services does your company offer?
We provide clients with foundation drawings for installation. Additionally, we offer guidance for the installation and operation of workers.

6. Can your company provide spare parts?
We can deliver spare parts within 30working days after your order. If your equipment was not manufactured by our company, please provide the drawing or part number of the wearing parts.