Customizable Energy & Mining Grid Ball Mill Screw Conveyer Solution

• Customization: Available
• Type: Spiral Separator
• Voltage: 380V
• Model NO.: 3000X13000
• Material: Carbon Steel
• Material Feature: Oil Resistant
• Certification: GB/T 19001-2016/1s0 9001:2015
• Energy Saving: Energy Saving
• Warranty: 1 Year Apart From Wearing Parts
• Color: Red/ Yellow/Orange/or on Requst
• Customized: Customized
• Condition: New
• After-sales Service: Installation Guildance, 24h Quick
• Machine: with Swing Feeder, Screw Conveyer, Grid Ball Mill
• Delivery: Specific Negotiation
• Model No.: Customizable
• Applicable Industries: Energy & Mining
• Transport Package: Export Packing Standard
• Specification: 3000X13000
• Trademark: CR Xuzhou Churun
• Origin: Jiangsu Xuzhou
• HS Code: 8474100000
• Production Capacity: 20 Set / Month

Product Description

 

Product Description

Introducing our top-of-the-line Spiral Classifiers - cutting-edge mineral processing marvels designed for precise classification and dewatering. Utilizing the ingenious rotation of spiral blades, these devices excel in grinding circuits by adeptly separating fine materials that meet the desired particle specifications and returning coarser materials to the mill for further refinement.
Our Spiral Classifiers are indispensable in metal beneficiation processes for sizing pulp, as well as for desliming and dewatering during ore washing operations. They form an integral component of closed circuit processes with ball mills. With their straightforward design, dependable performance, and user-friendly operation, they capitalize on the principle of differential settlement rates based on particle size and specific gravity. Fine ore particles float, creating an overflow, while larger ones settle at the tank's base. This mechanical classification marvel uses a screw mechanism to elevate coarse materials into the mill feed and allows the filtered fines to escape via an overflow pipe.

Dry Ball Mill Production Line With Classifier:
Our Dry Ball Mill, the counterpart to the wet type, excels in the construction and chemical industries for precise powder production. It stands as a cornerstone in industrial grinding settings.

Primarily grid ball mills, our dry type ball mills adapt to different material sizes with customizable length-diameter ratios. Output is finetuned using a separator. Internally, a ventilating system enhances input material mobility. Zoneding Machine's dry ball mills find extensive application in limestone, granite, gypsum, phosphate rock, activated carbon, and cement processing. They offer unbeatable stability and simplified maintenance.

Working Principle:

Our Spiral Classifier operates under the sophisticated principle of material stratification induced by spiral blade rotation. Upon material entry, the spirals' dynamic movement lifts fine particles, characterized by reduced size and increased resistance, allowing them to overflow at the top. Conversely, larger, denser particles sink below, guided to exit through a bottom discharge, returning for additional grinding.

 

Our Spiral Classifiers serve diverse industries including mining, mineral processing plants, construction, and chemicals. They are vital for material classification, dewatering in grinding circuits, and regrinding coarser materials.

Advantages:

• Effective Classification: Meticulously separates fine materials precisely achieving desired particle dimensions.
• High Processing Capacity: Exceptionally engineered for expansive classification tasks.
• Easy Operation: User-friendly controls and straightforward maintenance.
• Low Energy Consumption: Outperforms alternative classification devices in energy efficiency.

Types:

Single Spiral Classifier: Featuring a singular spiral blade, this model is ideally suited for smaller classification tasks.
Double Spiral Classifier: Boasting dual spiral blades, this variant excels in large-scale operations, offering heightened processing capabilities and enhanced classification precision.
High Weir Spiral Classifier: Engineered with an elevated weir plate, this type enhances material classification control and overflow management.

Precautions:
Select the spiral classifier type matching material properties and classification needs for optimal results.
Conduct regular inspections of spiral blade conditions, ensuring timely replacements.
Maintain equipment cleanliness to avert material obstructions.
Ensure the classifier's stable operation to guarantee peak classification performance.

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Product Parameters

 

Outstanding Features of Advanced Spiral Classifier:
1. Seamless, straightforward design ensures reliable performance and effortless operation. 2. Masterfully classifies materials by leveraging the varying sedimentation speeds of solid particles in liquid, determined by differing sizes and specific gravities. 3. Efficiently separates ground material powder from the grinder; directs coarser grains back to the grinder's inlet via a spiraling chip, while elegantly discharging fine particles through the overflow surface. 4. Constructed with a robust base of channel steel and a sturdy body crafted from welded steel plates. 5. The lower support of the spiral bearing is engineered with a durable engine-bearing structure, offering exceptional wear-resistance and longevity. 6. Experience the versatility of an electric and manual lifting device, tailored to suit diverse operational needs.

The classifier operates on the fundamental principle that variations in the size and specific gravity of solid particles result in different settling speeds in liquid. As a result, fine ore particles are effortlessly carried by water to the overflow, while coarser particles gracefully settle at the tank's base. By driving the screw upwards, the classifier precisely separates and grades ground powder in the mill for filtering. The spiraling action then propels coarser material back into the mill feed port, while the filtered fine particles are elegantly discharged through the overflow pipe.

 

ype	Model	Specifi- cations	(mm) Spiral- dia	(r/min) Spiral Speed	Water		Dip (')	(t/d) Worker		Driving Motor		Lift Motor		Weight (kg)
					Length (mm)	Width (mm)		Overfiow Traffic	Send Retur Quantity	Model	kW Power	Mode	kW) Power
High Weir Single Screw	FLG-5	φ500	500	8~15	4500	555	14°~18°30'	32	143~261	Y90L-6	1.1			1600
	FLG-7	φ750	750	4~9.9	5500	830	14°~18°30'	65	256~564	Y132S-6	3			2900
	FLG-10	φ1000	1000	1.6~7.6	6500	1112	14°~18°  30'	85	473~1026	Y132M-6	5.5			4400
	FLG-12	φ1200	1200	5~7	6500	1372	14°~18°30'	155	1170~1600	Y132M-6	5.5	Y90L-4	1.5	8800
	FLG-15	φ1500	1500	2~6	8265	1664	14°~18°30'	235	1140~2740	Y160M-6	7.5	Y100L1-4	2.2	11680
	FLG-20	φ2000	2000	3.6~5.6	8400	2200	14°~18°30'	400	3890~5940	Y160L-4	15	Y100L2-4	3	20450
	FLG-24	φ2400	2400	3.6	9130	2600	14°~18°  30'	580	6800	Y180M-4	18.5	Y100L2-4	3	25650
	FLG-30	φ3000	3000	3.2	12500	3200	14°~18°30'	890	11650	Y225M-6	30	Y112M-4	4	37000
High Weir Double Screw	2FLG-12	φ1200	1200	6	6500	2600	14°~18°30'	310	2340~3200	Y132M-6	5.5×2	Y90L-4	1.5×2	15840
	2FLG-15	φ1500	1500	2.5,4,6	8250	3200	14°~18°30'	470	2280~5480	Y160M-6	7.5×2	Y100L-4	2.2×2	22100
	2FLG-20	φ2000	2000	3.6,5.5	8400	4280	14°~18°30'	800	7780~11880	Y160L-6/4	11×2 15×2	Y100L2-4	3×2	36400
	2FLG-24	φ2400	2400	3.67	9130	5100	14°~18°30'	1160	13600	Y180M-4	8.5×2	Y100L2-4	3×2	45874
	2FLG-30	φ3000	3000	3.2	12500	6300	14°~18°  30'	1785	23300	Y200L-6	22×2	Y112M-4	4×2	73030

Packaging & Shipping

Typically, our state-of-the-art machinery is meticulously disassembled before dispatch to ensure safe and secure transportation. We utilize a variety of protective packaging methods tailored to your needs, including nude packaging, bundle packaging, grass rope wrapping, waterproof coverings, and wooden pallets. For extra caution, we also offer wooden or carton box packaging to safeguard your investment throughout the journey.

After Sales Service

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we are immensely honored to have earned the trust of our esteemed customers. Our company's vision is deeply rooted in the endless pursuit of customer satisfaction and recognition. We eagerly anticipate every single opportunity for fruitful cooperation. Our comprehensive service offerings include precise installation guidance and impeccable after-sales support. We hold every customer opinion in the highest regard, as their insights are the key pillars for enhancing our service and elevating the customer experience.

Pre-Sales Service
• Detailed insights into our production processes
• Expert engineers dedicated to installation and testing
Sales Service
• Tailor-made solution designs to meet unique requirements
• Professional product renderings and detailed steel structure drawings
• Successful project showcases and exclusive tours of our production and R&D facilities
After-Sales Service
• One-year quality warranty with continuous lifelong maintenance.
• Complimentary repair guarantee (including labor and materials): Enjoy free repair services during the warranty period, and a fair fee for spare parts and maintenance thereafter. We steadfastly uphold our responsibility for any inherent product defects.
• Swift response times: Upon receiving user notifications, we guarantee 24-hour access to dedicated after-sales technical support.
We warmly welcome you to visit our company and workshop. We are genuinely excited about the prospect of collaboration. Rest assured, we are committed to offering you the most suitable products at highly competitive prices.

 

Company Profile

Nestled in the heart of Xuzhou city, the headquarters of Churun sprawls over an impressive 200,000 square meters. Equipped with over 200 state-of-the-art large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly stations, we ensure precision and excellence in every detail.

Boasting an illustrious history spanning more than 20 years, our company stands as a beacon of expertise in manufacturing complete sets of mineral processing machinery, as well as cement, chemical, and building materials equipment. Our extensive product line includes: Jaw Crusher, Hammer Crusher, Roller Crusher, Impact Crusher, Ball Mill, Rod Mill, Rotary Kiln, Innovative Sand Making Machinery, Mobile Crushing Stations, Comprehensive Organic Fertilizer Production Lines, Magnetic Separator, Cutting-edge Jig Machine, Efficient Slime Dryer, Versatile Sludge Dryer, Limestone Ash Machine, Dryer, Cooler, Pelletizing Machine, High-performance Vibrating Screen, Automatic Sand Return Systems Spiral Classification Machines for seamless operations,High-efficiency and Energy-saving Flotation Machines, Mining Mixing Tanks, Versatile Feeders, Robust Thickeners, Advanced Lifting Conveyors, Precision Screw Conveyors and a host of other cutting-edge mechanical equipment.

We uphold an uncompromising standard where only the finest quality products are permitted to reach the market. Our stellar reputation for quality and reliability propels us to dominate both domestic and international markets swiftly.

 

 

Customer Visit

At present, our innovative products have garnered acclaim and recognition from customers both domestically and globally. We have triumphantly exported our solutions to an impressive array of international destinations, including Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, and Romania, among other countries and regions.

 

FAQ

Q: Why we believe in Xuzhou Churun industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.

Q: Can I get special design for my own products?
A: We have our own R&D department to offer customization service for our customer.

Q: How long is the production time?
A: Based on the specific product.

Q:Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.

Q: Quality warranty?
A: Guarantee time: one year for main machinery.excluding wearing parts.
If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.

Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.

Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 30 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.

Q: What kind of drawing format is workable for you?
A: PDF, DWG, etc.

Q: How do I know the production? and shipping process?
A: We will double confirm your requirements, we will regularly report to you the production progress.