Durable Bearing Bush Ball Mill for Enhanced Material Processing

• Customization: Available
• After-sales Service: Installation Guildance, 24h Quick
• Warranty: 12 Months After Installation
• Model NO.: 2400x10000
• Application: Construction, Chemical Industry, Mineral Operation
• Certification: ISO
• Customized: Customized
• Automatic Grade: Semiautomatic
• Electricity: Depends on Your Request
• Control Box: Included
• Color: Gray, White, Yellow, Customer-Specified, etc.
• Export Markets: Global
• Spare Parts Supply: Intermediate Delivery
• Transport Package: Standard Container
• Specification: According to model
• Trademark: Xuzhou Churun
• Origin: Xuzhou, Jiangsu
• HS Code: 8474209000
• Production Capacity: 20 Set / Month
• Package Size: 13000.00cm * 2600.00cm * 2600.00cm
• Package Gross Weight: 300000.000kg

Product Description

 

Product Description

As one of the globe's foremost giants in the arena of grinding equipment research, development, and manufacturing, Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. boasts an elite team of leading domestic grinding mill designers. Our sophisticated process technology, coupled with state-of-the-art production capabilities, empowers us to offer a comprehensive system of mill experimentation, testing, measurement, and service. Our cutting-edge technology enables us to fabricate an extensive range of mills, including ball mills, rod mills, cement mills, bearing mills, bushing mills, overflow mills, lattice mills, and air coal mills.

Introducing our remarkable Ball Mill Product Series, a pinnacle of precision grinding machines designed to transform crushed materials into exceedingly fine powders. Ideal for various industries-ranging from Mining with Ore, Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, Limestone, to Gypsum Powder-this versatile series is also perfect for metallurgy, building materials, and the chemical industry. Whether for wet or dry milling, open circuit grinding, or circular grinding with a power feeder, our ball mills stand out with their ingenious design, superior adaptability to diverse raw materials, swift operational pace, impressive crushing ratios, substantial capacity, and user-friendly operation.
Wet Grinding Ball Mill: The Working Principle Unveiled
The powerful electric motor energizes the rotation of the cylinder via a reducer, propelling the steel balls and fragmented ore within to ascend to a designated height. This movement-propelled by friction and the eccentric forces of the rotating cylinder-causes the materials to descend under gravity's influence. As they fall, they are meticulously crushed and ground through impact and friction, eventually being expelled through the discharge outlet. The discharged materials are then sorted by the spiral classifier; coarse sand returns to the ball mill for further grinding. The feeding machine ensures a uniform, continuous supply of materials, permitting a ceaseless flow into the ball mill and consistent discharge from the Chinaware ball mill. This makes the ball mill an ideal solution for non-stop, 24-hour grinding operations.

Characteristics

1. This innovative design features a large ring gear, sizeable side cover, and robust bearing. The generously sized gear hub enhances longevity, complemented by an advanced high-frequency quenching heat treatment process applied to the modulated surface. The sprocket undergoes a similar high-frequency quenching treatment, ensuring durability and reliability.
2. Experience remarkable energy savings with our cutting-edge ball bearings, which replace traditional slide bearings. This significant reduction in friction not only facilitates easier startups but also slashes energy consumption by 10-15% compared to the conventional ball mill.
3. Unleash greater processing power with our state-of-the-art discharge disc and grate plate, designed for optimal performance. This enhancement boosts processing capacity by over 20% compared to the energy-saving conical ball mill, setting a new standard in efficiency.
4. The strategically designed low mud surface at the discharge port ensures rapid passage of mud, minimizing the risk of ore over-grinding and enhancing overall operational efficiency.
5. With the ability to load a diverse range of balls, including large and small sizes, small balls remain within the system, creating ideal working conditions and maintaining effective operational performance.
6. Our equipment comes equipped with a sturdy support frame, simplifying the installation process for clients and ensuring seamless integration into plant sites.
7. The sophisticated electronic control system features comprehensive protective measures against motor overcurrent, power outages, and imbalances in power supply. This ensures the ball mill operates seamlessly, delivering a 'worry-free' experience to the user.

Detailed Photos

Ball mill Structure: The Ball Mill from Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. boasts an intricate and robust structure that ensures optimal performance. It includes a contained feeding system, a precise discharging system, and an advanced transmission system. This transmission system is composed of a speed reducer, small transmission gear, electrical machinery, and electric control, among other sophisticated components, all working in perfect harmony.
 

Product Parameters

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we ensure uncompromising quality assurance, where only impeccably crafted products meet our standards for sale. Our Ball Mill Product Series, including Bearing mill, Bearing bush mill, and Skids mill, have swiftly captured both domestic and international markets. This rapid expansion is a testament to our commitment to delivering superior quality and dependable performance.
 

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball  Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we meticulously ensure that our Ball Mill Product Series, including the Bearing mill, Bearing bush mill, and Skids mill, are packaged with the utmost care and precision. Typically, our machines are disassembled for ease of delivery, followed by secure and appropriate packaging methods to ensure their safe arrival. Our versatile packaging solutions include nude packing for straightforward applications, sturdy bundle packing, and eco-friendly grass rope packing. For enhanced protection against the elements, we offer waterproof packing options. Additionally, we provide durable wooden pallets packing and offer the choice of wooden box or carton box packing for those requiring extra protection. Rest assured, our packaging methods are designed to maintain the integrity and quality of our machines during transit.

Our Advantages

Strategically positioned in a sprawling expanse, Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. boasts a state-of-the-art facility covering an impressive 5000 square meters.

Churun is unwaveringly customer-centered, passionately committed to providing tailor-made, comprehensive plant equipment configuration solutions. Our nearly 300 innovative production lines span the global cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal sectors, showcasing our wide-ranging expertise. Our esteemed technical team, composed of senior industry experts, excels with its profound design capabilities and vast experience, consistently achieving remarkable market success and earning the trust and admiration of our valued clients. Looking ahead, Churun Heavy Industry is poised to relentlessly uphold its core values of professionalism, integrity, and innovation. By seamlessly aligning with the evolving times, we are dedicated to delivering efficient, reliable equipment and exceptional technical solutions for our users.
Headquarters of Churun conveniently located in the vibrant city of Xuzhou, encompassing a substantial area of about 200,000 square meters. Our facility is equipped with more than 200 advanced large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly lines, ensuring unparalleled manufacturing capabilities.

Presently, our products have earned widespread recognition among both domestic and international clientele. We have successfully expanded our export footprint to Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and numerous other countries and regions, solidifying our global presence.

 

After Sales Service

Exceptional Service Excellence: Our after-sales service and consultation are designed with a customer-first mindset. Unlike many platforms, we ensure our dedicated support team is consistently available via sales hotline, email, Skype, or MSN. We pledge to respond to emails within an impressive 30-minute window, demonstrating our commitment to exceptional service.

Pre-sale Services: Enthusiastic Support
We are committed to providing you with a tailored prophase plan, meticulously crafted process flow design, and the precise manufacturer equipment that caters to your unique demands.

Sale Services: Dedicated Assistance
Our expert technicians are dispatched to your job site, guiding the installation and adjustment processes. They are committed to training operators and conducting a comprehensive check and acceptance procedure alongside you, ensuring a seamless experience.

 

After-sale Services: Unwavering Loyalty
To cultivate enduring relationships, we are committed to regular follow-up visits, solidifying our friendship and ensuring your satisfaction.
Moreover, we offer a one-year warranty to guarantee the consistent operation of your machine. We maintain a strategic inventory of spare parts, ensuring replacements can be swiftly dispatched to your location, minimizing downtime.

We warmly invite you to tour our company and workshop. We earnestly anticipate the chance to collaborate with you, offering the most suitable products at the most reasonable prices.

FAQ

1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.

2.How long is the delivery time of your product?
The delivery time is within 30 working days.

3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.

4.How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.

5.What's the after sale service of your company?
We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.

6. Can your company provide wearing parts?
We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.