High-Efficiency Activated Carbon Rotary Kiln for Superior Filtration

• Customization: Available
• Model: Customization
• Object: Limestone
• Model NO.: 2700x54000
• Warranty: 1 Year
• Color: Red/ Yellow/Orange/or on Requst
• Customized: Customized
• Condition: New
• After-sales Service: Installation Guildance, 24h Quick
• Reduction Box: X4f310e/Hh/B, Speed Ratio 313.92+ Through High Spe
• Application: Construction, Chemical Industry, Mineral Operation
• Installation: Under Our Engineer′s Guide
• Personal Training: on Site
• Transport Package: Export Packing
• Specification: 2.7*54meter
• Trademark: CR Xuzhou Churun
• Origin: Xuzhou Jiangsu
• HS Code: 8417803000
• Production Capacity: 120 Units/Year

Product Description

Product Description

Rotary Kiln is widely celebrated for its versatility in being a pivotal piece of equipment in cement, lime, and magnesium production, serving a multitude of industries such as metallurgy, chemical processing, construction of refractory materials, and environmental protection. This rotary kiln is a sophisticated assembly featuring a cylindrical shell, robust supporting devices, thrust roller mechanisms, a dynamic driving unit, a moveable kiln head, and a sealing system at the kiln's tail, complete with a coal dust pipe configuration. Ingeniously designed with a specific incline, the entire kiln structure is meticulously supported by a roller apparatus and equipped with a thrust roller to expertly regulate its vertical motions. Tailored to your project's capacity, we offer guidance in selecting the optimal rotary kiln size to meet your specific needs
1. Introduction to Lime Rotary Kiln

The Lime rotary kiln stands as the cornerstone for producing cement clinker, making it an indispensable component in industries such as cement manufacturing, metallurgy, and chemical processing.
Crafted with precision, the rotary kiln comprises a sturdy shell, supportive devices enhanced with thrust rollers, a driving mechanism, an adjustable kiln head, a sealing device at the kiln tail, and an efficient combustion setup.
It boasts a straightforward design and dependable operation. Furthermore, the production process of the rotary kiln is effortlessly controlled, ensuring optimum performance.
With cutting-edge technological enhancements, the rotary kiln system now incorporates a state-of-the-art hydraulic thrust roller device alongside other advanced national technologies.

2. Features of the Lime Rotary Kiln

The Lime rotary kiln not only excels in producing high-grade cement in cement plants but is also extensively utilized in metallurgy, construction, and chemical industries.
Manufactured with precision, our factory's rotary kiln features a robust structure, seamless operation, and superior product quality. We also offer our clients cutting-edge and efficient shaft preheaters and five-stage cyclone preheaters.

Distinctive Characteristics:
Constructed with premium-grade killed carbon steel or alloy steel plates, expertly welded for durability;
Utilizes ZG35CrMo and 42CrMo steel for the support system and rollers;
Features non-scraping liner sliding bearings with generous clearance;
Incorporates a hard-toothed reducer in the driving device, coupled flexibly, and powered by a DC motor;
Employs a hydraulic thrust roll for enhanced performance;
Options for kiln head and rear seal include pneumatic or scaled types;
Equipped with a slow-speed drive for precise operations.

3. Applications of the Lime Rotary Kiln
The Lime rotary kiln is a critical asset in the building materials domain, adaptable as a cement kiln, metallurgical chemical kiln, or lime kiln, tailored to the materials processed.
This rotary kiln is invaluable for the calcination of high-alumina vandal ochre in refractory industries, calcination of calotte and aluminum hydroxide in aluminum production, and the processing of chrome sand and chrome powder in chemical plants.
The rotary kiln is an ingeniously designed cylindrical vessel, subtly inclined to the horizontal plane, and rotates with graceful precision around its axis. The materials to be processed are carefully introduced into the upper end of this majestic cylinder. As it elegantly turns, the materials journey methodically down towards the lower end, experiencing a harmonious blend of stirring and mixing. Throughout this journey, hot gases sweep through the kiln, either in the same direction as the material flow (co-current) or, more typically, in the opposite direction (counter-current). These hot gases may be birthed from an external furnace, or from a potent flame ignited within the kiln itself. This flame, projected from a sophisticated burner-pipe, mimics a grand burner, utilizing gas, oil, or finely pulverized coal as its fuel source.

1. The design of the rotary kiln shell is a masterpiece of engineering, meticulously crafted to account for the corner at shell flexible support. This thoughtful design significantly boosts the lifespan of the refractory bricks and castings, ensuring durability and performance excellence.
2. Our kiln incorporates a state-of-the-art supporting roller bearing, characterized by its large diameter and an optimized length-to-diameter ratio. This innovation enhances reliability and features an automatic self-aligning bearing system, guaranteeing smooth and consistent operation.
3. The kiln features the latest in open gear hood sealing technology, promising a superior sealing effect. This advancement ensures optimal performance and longevity, safeguarding the integrity of the kiln's operations.
4. The kiln is equipped with a sophisticated spring lamination overlay type flexible sealing system. This dual-layer spring lamination dramatically improves the heat insulation layer, elevating both the reliability and the lifespan of the kiln.

4. Technical parameters of Lime rotary kiln (Customizable according to model)
Our rotary kiln boasts a straightforward structure and provides convenient and reliable control throughout the production process. With minimal wearing parts, it achieves a high operation ratio. The rugged structure ensures smooth operation and the high-quality of outlet products. Additionally, we offer cutting-edge, efficient vertical heating devices and cyclone heating devices to enhance customer satisfaction.
 

Specifications (mm)	Kiln demensions			Output(t/h)	Rotation speed(r/min)	Motor power(kw)	Weight
	Diameter(m)	Length(m)	Obliq-uity(%)				(t)
Ø1.4*33	1.4	33	3	0.9-1.3	0.39-3.96	18.5	47.5
Ø1.6*36	1.6	36	4	1.2-1.9	0.26-2.63	22	52
Ø1.8*45	1.8	45	4	1.9-2.4	0.16-1.62	30	78.2
Ø1.9*39	1.9	39	4	1.65-3	0.29-2.93	30	77.59
Ø2.0*40	2	40	3	2.5-4	0.23-2.26	37	119.1
Ø2.2*45	2.2	45	3.5	3.4-5.4	0.21-2.44	45	128.3
Ø2.2*60	2.2	60	3.5	6.0-8.0	0.44-2.44	50	150.2
Ø2.5*40	2.5	40	3.5	9.0-10.5	0.44-2.44	55	149.61
Ø2.5*50	2.5	50	3	6.25-7.4	0.62-1.86	55	187.37
Ø2.5*60	2.5	60	3.5	10.0-12.5	0.44-1.2	55	199.2
Ø2.5*54	2.5	54	3.5	6.9-8.5	0.48-1.45	55	196.29
Ø2.7*42	2.7	42	3.5	10-11	0.10-1.52	55	198.5
Ø2.8*44	2.8	44	3.5	12.5-13.5	0.437-2.18	55	201.58
Ø3.0*45	3	45	3.5	12.8-14.5	0.5-2.47	100	210.94
Ø3.0*48	3	48	3.5	25.6-29.3	0.6-3.48	100	237
Ø3.0*60	3	60	3.5	12.3-14.1	0.3-2	100	310
Ø3.2*50	3.2	50	3.5	40.5-42	0.6-3	160	278
Ø3.5*52.5	3.5	52.5	3.5	1500t/d	0.6-3.6	180	366.5
Ø4*60	4	60	3.5	2500t/d	0.396-3.96	315	523
Ø4.8*72	4.8	72	3.5	5000t/d	0.39-3.96	630	853.3
Ø5.2*61	5.2	61	3.5	5500t/d	0.38-3.79	800	859
Ø5.6*87	5.6	87	4	8000t/d	Max 4.23	800	1201

 

Headquarter of Churun located in Xuzhou city, encompassing an impressive 200,000 square meters. Our facility hosts over 200 sets of large and medium-sized state-of-the-art metal processing lathes, riveting machines, welding equipment, and assembly setups.
Our company is equipped with a 5 × 25m horizontal lathe, a 260 CNC floor boring and milling machine, a 6.3m full hydraulic high-precision large hobbing machine, a 6.3m vertical lathe, a 4×20m CNC cutting machine, an 80mm four-roll heavy plate rolling machine, a 12m weld planing machine, automatic welding benches, and a variety of welding equipment. Especially noteworthy is our gas brick and gas plate production line for large barrels, where structural part quality is assured through automatic welding, advanced X-ray and ultrasonic testing, and post-welding heat treatment.

5. Our factory specializes in the production of Lime rotary kilns,
 

6. Explore Our Working Sites for Lime rotary kilns,

Packaging & Shipping

Typically, our machines are carefully dismantled prior to delivery to ensure safe and efficient transport. We employ a variety of secure packaging methods tailored to each unique shipment. Our options include: nude packing for streamlined items, bundle packing for grouped components, waterproof packing to shield against moisture, sturdy wooden pallet packing for stable stacking, and wooden or carton box packing to provide added protection and convenience. Each method is selected to guarantee that your High-Efficiency Activated Carbon Rotary Kiln arrives in pristine condition, ready to deliver superior filtration performance.

Customer visit

At present, our exceptional products have garnered widespread acclaim not only domestically but also on the global stage. We have triumphantly extended our reach, exporting to a diverse array of countries such as Indonesia, Russia, Cambodia, Vietnam, Laos, various regions in Africa, Uzbekistan, Romania, and beyond. Our commitment to quality and excellence continues to earn us recognition and trust worldwide.

After Sales Service

Unparalleled Quality Service:
With great pride, we embrace the trust our customers place in us, reflecting the core vision of Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. Our relentless pursuit is to achieve the utmost satisfaction and recognition from each customer. We eagerly anticipate every chance for collaboration, and alongside, we offer precise installation guidance and impeccable after-sales service. We cherish and consider every customer opinion as a valuable input.
Our expert technicians come equipped with cutting-edge technological diagnostic tools designed to meticulously troubleshoot and enhance the performance of your equipment, ensuring optimization and minimal downtime.
Our capabilities extend to an expansive range, adeptly supplying all your essential consumable and electrical/mechanical spare part requirements.
Pre-Sales Service
• Thorough insights into our production process
• Deployment of engineers for meticulous installation and comprehensive testing
Sales Service
• Tailored solution designs to meet your specific needs
• Detailed product renderings and steel structure drawings
• Showcasing successful project examples with opportunities to visit our state-of-the-art production and R&D facilities
After-Sales Service
• One-year comprehensive quality warranty coupled with lifelong maintenance support.
• Complimentary repair assurance (labor and materials included): Enjoy free repair services during the warranty period, with reasonable charges for spare parts and maintenance post-warranty. Rest assured, we uphold our responsibility for any inherent product defects.
• Prompt response time: Upon receiving user notifications, we guarantee round-the-clock technical support within 24 hours.

We cordially invite you to tour our company and workshop. We earnestly look forward to collaborating with you, providing the most suitable products at competitive prices.

FAQ

Q: Why we believe in Xuzhou Churun industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.

Q:Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.

Q: Quality warranty?
A: Guarantee time: one year for main machinery.excluding wearing parts.
If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.

Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.

Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 30 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.

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