Advanced Spiral Classifier for Efficient Material Separation and Processing

• Customization: Available
• Type: Spiral Separator
• Voltage: 380V
• Model NO.: 2400X11000
• Material Feature: Oil Resistant
• Certification: GB/T 19001-2016/1s0 9001:2015
• Energy Saving: Energy Saving
• Warranty: 1 Year Apart From Wearing Parts
• Color: Red/ Yellow/Orange/or on Requst
• Customized: Customized
• Condition: New
• After-sales Service: Installation Guildance, 24h Quick
• Machine: with Swing Feeder, Screw Conveyer, Grid Ball Mill
• Delivery: Specific Negotiation
• Model No.: Customizable
• Applicable Industries: Energy & Mining
• Transport Package: Export Packing Standard
• Specification: 2400*11000
• Trademark: CR Xuzhou Churun
• Origin: Jiangsu Xuzhou
• HS Code: 8474100000
• Production Capacity: 20 Set / Month

Product Description

 

Product Description

Discover our premier Spiral Classifiers, the pinnacle of modern mineral processing technology, designed to deliver unmatched precision in both classification and dewatering. With ingeniously rotating spiral blades, these devices are meticulously crafted to excel in grinding circuits. They expertly segregate fine materials that meet the rigorous particle specifications, while efficiently returning coarser materials to the mill for further refinement.
Our Spiral Classifiers are essential assets in metal beneficiation, showcasing excellence in pulp sizing, desliming, and dewatering during ore washing operations. As integral components in closed circuit processes with ball mills, they feature a straightforward design, reliable performance, and operation that's delightfully user-friendly. Utilizing the principle of differential settlement rates based on particle size and specific gravity, they ensure mechanical classification perfection. Fine ore particles rise to create an overflow, while larger particles settle at the tank's base. The innovative screw mechanism elevates coarse materials back into the mill feed, allowing the filtered fines to escape seamlessly through an overflow pipe.

Dry Ball Mill Production Line With Classifier:
Our Dry Ball Mill, the sophisticated counterpart to the wet type, stands as a beacon of innovation within the construction and chemical industries for producing precise powder. It is a fundamental cornerstone in the realm of industrial grinding.

Primarily grid ball mills, our dry type ball mills are remarkably versatile, adapting seamlessly to a variety of material sizes with customizable length-diameter ratios. The finely tuned output is achieved using a separator. Within, a cutting-edge ventilating system enhances input material mobility. Zoneding Machine's dry ball mills are extensively utilized in processing limestone, granite, gypsum, phosphate rock, activated carbon, and cement, offering unmatched stability and maintenance simplicity.

Working Principle:

Our Spiral Classifier operates under the sophisticated principle of material stratification, astutely induced by the rotation of spiral blades. Upon material entry, the dynamic spiral motion elevates fine particles, characterized by their smaller size and increased resistance, enabling them to gracefully overflow at the top. In contrast, larger, denser particles descend below, expertly guided to exit through the bottom discharge, primed for further grinding.

 

Our Spiral Classifiers are versatile instruments, serving a multitude of industries including mining, mineral processing plants, construction, and chemicals. They are critical for material classification, dewatering within grinding circuits, and the efficient regrinding of coarser materials.

Advantages:

• Effective Classification: Meticulously engineered to separate fine materials with precision, flawlessly achieving the desired particle dimensions.
• High Processing Capacity: Exceptionally crafted for substantial classification tasks, effortlessly managing expansive operations.
• Easy Operation: Intuitive controls coupled with straightforward maintenance ensure a seamless user experience.
• Low Energy Consumption: Surpasses alternative classification devices, setting industry benchmarks in energy efficiency.

Types:

Single Spiral Classifier: Designed with a singular spiral blade, this model excels in smaller classification tasks, offering streamlined efficiency.
Double Spiral Classifier: Featuring dual spiral blades, this variant is engineered for large-scale operations, providing enhanced processing capabilities and superior classification precision.
High Weir Spiral Classifier: Crafted with a raised weir plate, this type enhances material classification control and optimizes overflow management.

Precautions:
Select the spiral classifier type that complements material properties and classification needs to achieve exemplary results.
Conduct regular inspections of the spiral blade conditions, ensuring timely replacements to maintain peak efficiency.
Maintain equipment cleanliness to prevent material obstructions and ensure smooth operation.
Ensure the classifier's operation remains stable to guarantee optimal classification performance and reliability.

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Product Parameters

 

Outstanding Features of Advanced Spiral Classifier:
1. Immerse yourself in a seamless and intuitively designed experience that promises unwavering reliability and effortless operation. 2. With exceptional expertise, this classifier meticulously sorts materials by intelligently utilizing the varying sedimentation rates of solid particles in liquid, determined by their size and specific gravity. 3. It masterfully separates ground material powder from the grinder, directing the coarser grains back to the grinder's entrance with a spiraling chip, while gracefully discharging fine particles through the overflow surface. 4. Constructed with an unyielding foundation of robust channel steel and a sturdy, welded steel plate body, it offers unparalleled durability. 5. The spiral bearing's lower support features an enduring engine-bearing design, delivering remarkable wear-resistance and an extended operational lifespan. 6. Uncover the versatility offered by both electric and manual lifting mechanisms, crafted to accommodate a diverse range of operational needs with finesse.

The classifier operates on a fundamental principle: differences in the size and specific gravity of solid particles result in varying settling speeds in liquid. Consequently, fine ore particles are effortlessly transported by water to the overflow, while coarser particles settle gracefully at the bottom of the tank. By propelling the screw upwards, the classifier skillfully separates and grades ground powder in the mill for effective filtering. The spiraling mechanism then adeptly propels coarser material back into the mill's feed port, while the refined fine particles are elegantly discharged through the overflow pipe.

 

ype	Model	Specifi- cations	(mm) Spiral- dia	(r/min) Spiral Speed	Water		Dip (')	(t/d) Worker		Driving Motor		Lift Motor		Weight (kg)
					Length (mm)	Width (mm)		Overfiow Traffic	Send Retur Quantity	Model	kW Power	Mode	kW) Power
High Weir Single Screw	FLG-5	φ500	500	8~15	4500	555	14°~18°30'	32	143~261	Y90L-6	1.1			1600
	FLG-7	φ750	750	4~9.9	5500	830	14°~18°30'	65	256~564	Y132S-6	3			2900
	FLG-10	φ1000	1000	1.6~7.6	6500	1112	14°~18°  30'	85	473~1026	Y132M-6	5.5			4400
	FLG-12	φ1200	1200	5~7	6500	1372	14°~18°30'	155	1170~1600	Y132M-6	5.5	Y90L-4	1.5	8800
	FLG-15	φ1500	1500	2~6	8265	1664	14°~18°30'	235	1140~2740	Y160M-6	7.5	Y100L1-4	2.2	11680
	FLG-20	φ2000	2000	3.6~5.6	8400	2200	14°~18°30'	400	3890~5940	Y160L-4	15	Y100L2-4	3	20450
	FLG-24	φ2400	2400	3.6	9130	2600	14°~18°  30'	580	6800	Y180M-4	18.5	Y100L2-4	3	25650
	FLG-30	φ3000	3000	3.2	12500	3200	14°~18°30'	890	11650	Y225M-6	30	Y112M-4	4	37000
High Weir Double Screw	2FLG-12	φ1200	1200	6	6500	2600	14°~18°30'	310	2340~3200	Y132M-6	5.5×2	Y90L-4	1.5×2	15840
	2FLG-15	φ1500	1500	2.5,4,6	8250	3200	14°~18°30'	470	2280~5480	Y160M-6	7.5×2	Y100L-4	2.2×2	22100
	2FLG-20	φ2000	2000	3.6,5.5	8400	4280	14°~18°30'	800	7780~11880	Y160L-6/4	11×2 15×2	Y100L2-4	3×2	36400
	2FLG-24	φ2400	2400	3.67	9130	5100	14°~18°30'	1160	13600	Y180M-4	8.5×2	Y100L2-4	3×2	45874
	2FLG-30	φ3000	3000	3.2	12500	6300	14°~18°  30'	1785	23300	Y200L-6	22×2	Y112M-4	4×2	73030

Packaging & Shipping

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we redefine excellence with our meticulous Packaging & Shipping process. Every step reflects our unwavering commitment to safeguarding your valuable investment, ensuring it arrives in pristine, immaculate condition. Our state-of-the-art machinery undergoes expert disassembly prior to shipment, significantly reducing the likelihood of any transit-induced damage. We offer a versatile suite of protective packaging solutions, each meticulously tailored to meet your unique requirements. Select from our range of robust options, including resilient nude packaging, enduring bundle packaging, grass rope wrapping, dependable waterproof coverings, and solid wooden pallets. For ultimate security, opt for our fortified wooden or carton box packaging. This grants unmatched protection, delivering peace of mind for your invaluable equipment throughout its entire journey.

After Sales Service

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we are profoundly honored to have cultivated the unwavering trust of our valued customers. Our company embodies a visionary ethos rooted in a relentless quest for unparalleled customer satisfaction and esteemed recognition. We eagerly embrace every single opportunity to embark on promising collaborations. Our expansive service repertoire includes meticulous installation guidance coupled with unrivaled after-sales support. We deeply value every customer opinion, recognizing them as foundational pillars in our journey to refine our services and elevate the customer experience to new heights.

Comprehensive Pre-Sales Service
• Delve into comprehensive insights on our state-of-the-art production processes, showcasing precision and innovation. Discover how our advanced techniques can transform your projects.
• Engage with our team of expert engineers, dedicated to ensuring flawless installation and rigorous product testing. Our professionals are committed to elevating your experience with superior technical expertise.
Dedicated Sales Service
• Experience bespoke solution designs, meticulously crafted to seamlessly fulfill your unique requirements. Our tailored approaches ensure your needs are met with precision.
• Access professional product renderings, along with intricate steel structure drawings to enhance your project vision. Our detailed visuals help bring your ideas to life.
• Witness impressive project showcases and enjoy exclusive guided tours of our cutting-edge production and R&D facilities. See firsthand the innovation driving our excellence.
Exceptional After-Sales Service
• Our commitment ensures you receive ongoing support and unparalleled service. One-year quality warranty, paired with our steadfast commitment to continuous lifelong maintenance excellence. We guarantee top-notch performance and reliability.
• Enjoy a complimentary repair guarantee, covering both labor and materials: Benefit from free repair services during the warranty period, with a clear fee structure for spare parts and maintenance thereafter. We uphold our responsibility for any inherent product defects with devoted dedication. Our meticulous care ensures your satisfaction.
• Benefit from swift response times: Upon notification, we ensure 24-hour access to our dedicated after-sales technical support, always ready to assist. Our rapid response team stands by to address your needs promptly.
We cordially invite you to visit our esteemed company and workshop. We are genuinely thrilled about the potential for collaboration and assure you of our unwavering commitment to offering the most suitable products at highly competitive prices, always striving for excellence.

Company Profile

Nestled in the dynamic cityscape of Xuzhou, our prestigious headquarters sprawls over an impressive 200,000 square meters, exuding an aura of innovation and excellence. This expansive facility is meticulously equipped with an arsenal of over 200 state-of-the-art large and medium-sized metal processing lathes, cutting-edge riveting machines, premium welding equipment, and advanced assembly stations. Our sophisticated infrastructure embodies our unwavering commitment to achieving unmatched precision and superior quality in every dimension of production.

Boasting a rich and illustrious history that spans over 20 years, our esteemed company stands as a beacon of unmatched expertise in the creation of comprehensive sets of mineral processing machinery, complemented by specialized equipment tailored for the cement, chemical, and building material sectors. Our diverse and expansive product portfolio includes:Jaw Crusher, Hammer Crusher, Roller Crusher, Impact Crusher, Ball Mill, Rod Mill, Rotary Kiln, Revolutionary Sand Making Machinery, Mobile Crushing Stations, Comprehensive Organic Fertilizer Production Lines, Magnetic Separator, Innovative Jig Machine, Highly Efficient Slime Dryer, Versatile Sludge Dryer, Limestone Ash Machine, Dryer, Cooler, Pelletizing Machine, High-performance Vibrating Screen, Cutting-edge Automatic Sand Return Systems Spiral Classification Machines that ensure seamless operations,Advanced High-efficiency and Energy-savingFlotation Machines,Industrial Mining Mixing Tanks, Versatile Feeders, Robust Thickeners, Sophisticated Lifting Conveyors, Precision-engineered Screw Conveyors and an array of other pioneering mechanical equipment.

We resolutely uphold the highest standards, ensuring that only products of unparalleled quality make their way to market. Our sterling reputation for excellence and unwavering reliability empowers us to swiftly dominate both domestic and international markets with confidence.

 

Customer Visit

At present, our innovative products have garnered acclaim and recognition from customers both domestically and globally. We have triumphantly exported our solutions to an impressive array of international destinations, including Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, and Romania, among other countries and regions. Experience the excellence of Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., where cutting-edge technology meets world-class service, ensuring seamless integration and satisfaction across diverse markets. Join our esteemed list of global partners as we continue to expand our footprint and deliver unparalleled quality in every product we offer. Revel in the trust and reliability that our Spiral Classifier and other machinery bring to your operations.

 

FAQ

Q: Why we believe in Xuzhou Churun industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.

Q: Can I get special design for my own products?
A: We have our own R&D department to offer customization service for our customer.

Q: How long is the production time?
A: Based on the specific product.

Q:Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.

Q: Quality warranty?
A: Guarantee time: one year for main machinery.excluding wearing parts.
If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.

Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.

Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 30 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.

Q: What kind of drawing format is workable for you?
A: PDF, DWG, etc.

Q: How do I know the production? and shipping process?
A: We will double confirm your requirements, we will regularly report to you the production progress.