High-Efficiency Precision Ball Mill for Particle Size Control

• Customization: Available
• After-sales Service: Installation Guildance, 24h Quick
• Warranty: 12 Months After Installation
• Model NO.: 2400*11000
• Certification: ISO
• Customized: Customized
• Automatic Grade: Semiautomatic
• Electricity: Depends on Your Request
• Control Box: Included
• Color: Gray, White, Yellow, Customer-Specified, etc.
• Export Markets: Global
• Spare Parts Supply: Intermediate Delivery
• Transport Package: Standard Container
• Specification: According to model
• Trademark: Xuzhou Churun
• Origin: Xuzhou, Jiangsu
• HS Code: 8474209000
• Production Capacity: 20 Set / Month

Product Description

Product Description

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands as a powerhouse in the dynamic sphere of grinding equipment research and development. As one of the most formidable global entities in this sector, our enterprise is proud to host an unmatched domestic team, whose expertise in mill design is fortified by cutting-edge process technology. Equipped with state-of-the-art production facilities, we have sculpted a comprehensive system that encompasses mill experimentation, meticulous testing, accurate measurement, and exemplary service provision. Our advanced capabilities empower us to manufacture a diverse range of mills, including the ball mill, rod mill, cement mill, bearing mill, bushing mill, overflow mill, lattice mill, and the innovative air coal mill. Our commitment to excellence is reflected in each product, driving unparalleled performance and quality.

The ball mill, a crucial grinding apparatus, is designed to transform crushed materials into an exceedingly fine powder, rendering it indispensable for a multitude of industries and mining operations. This series of ball mills excels in processing an array of materials such as Mining Ore, Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, Limestone, and Gypsum Powder. Its versatility spans across metallurgy, building materials, chemicals, and other grindable materials, proficiently executing both wet and dry milling processes. Its adaptable design makes it suitable for open circuit grinding and also circle grinding with a power feeder. The machine's advantages are manifold, boasting a rational design, exceptional adaptability to varied raw materials, swift operation, high crushing ratio, substantial capacity, and user-friendly functionality, making it a top choice for efficiency and reliability.
The Ingenious Working Principle of the Wet Grinding Ball Mill:
Within the wet grinding ball mill setup, the process begins with an electro motor that propels the cylinder into a precise rotation via a reducer. In this dynamic configuration, crushed ore and strategically arranged steel balls are elevated by the lining board, driven by the cylinder's rotation, creating frictional and eccentric forces. As gravity exerts its influence, ores cascade down, experiencing progressive crushing under impactful grinding forces, culminating in their release through the cylinder's discharge section. The discharged material is then expertly classified by the spiral classifier, with coarse sand efficiently redirected back to the ball mill through the joint feeding machine for additional grinding. The feeding machine ensures a steady and consistent influx of materials, maintaining a seamless flow into the ball mill, enabling continuous 24-hour operation of the Chinaware ball mill, highlighting its steadfast role as a reliable powder grinding machine.

Characteristics

1. Robust Design: Engineered with a magnificent large ring gear, side cover, and sturdy bearing, this exceptional ball mill is synonymous with longevity. To fortify its durability, the expansive gear hub is treated with a high-frequency quenching heat procedure. Simultaneously, the sprocket undergoes similar treatment, ensuring it performs at an optimal level with unparalleled efficiency.
2. Energy Efficiency: Transitioning from traditional slide bearings to state-of-the-art ball bearings, this innovation dramatically reduces friction, facilitating smoother startups and culminating in energy savings of an impressive 10-15% compared to conventional ball mills.
3. Enhanced Processing Capacity: Featuring a groundbreaking design, this mill incorporates a discharge disc and grate plate derived from the standard model, substantially augmenting processing capacity by over 20% in comparison with the energy-saving conical ball mill.
4. Efficient Ore Processing: With a discharge port ingeniously crafted with a low mud surface, this design ensures rapid material passage, significantly curtailing unnecessary over-grinding of ore, thereby enhancing overall efficiency.
5. Optimal Ball Loading: The versatile system adeptly accommodates a variety of ball sizes, ensuring sustained activity of smaller balls. This creates ideal operational conditions that markedly enhance performance.
6. Simplified Installation: Equipped with a robust support frame, this equipment promises a streamlined installation process, effortlessly integrating into any plant site with ease.
7. Intelligent Electronic Control: Boasting a sophisticated electronic control system, it vigilantly guards against motor overcurrent, power failures, and supply imbalances, ensuring the ball mill operates smoothly, seamlessly, and with utmost reliability.

Detailed Photos

Ball Mill Structure: The ball mill is a masterpiece of engineering excellence, meticulously crafted to incorporate a sophisticated feeding system, an accurate discharging system, and a powerful transmission system. This advanced design encompasses a high-performance speed reducer, a precision small transmission gear, robust electrical machinery, and a state-of-the-art electric control system. Together, these elements provide unparalleled operational efficiency and dependability, elevating your processes to new heights of excellence.
 

Product Parameters

Driven by an unwavering commitment to excellence, we at Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. ensure that only products of unparalleled quality make their way to the market. Our rigorous checks and balances eliminate any possibility of non-conforming items being sold. This steadfast dedication to impeccable quality and exceptional performance elevates us to a preeminent position, rapidly capturing markets both at home and abroad. The superior reliability and extraordinary quality of our Precision Ball Mill t for Optimal Particle Size Reduction make it a cornerstone of our expanding reach and success.
 

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball  Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we elevate Packaging & Shipping to an art form, ensuring every piece of our machinery arrives with uncompromised integrity. Our state-of-the-art machinery is expertly disassembled prior to delivery, underscoring our commitment to safety and transport efficiency. We customize a suite of sophisticated packaging solutions, each meticulously designed to address the specific demands of your shipment. Our offerings include: - Nude Packing for simple, straightforward solutions. - Bundle Packing providing consolidated security for grouped items. - Grass Rope Packing, a sustainable choice for eco-friendly transport. - Water-Proof Packing to protect against moisture and weather elements. - Sturdy Wooden Pallets for reliable stability during transit. - Optional Wooden or Carton Box Packing for enhanced protection. Each method is thoughtfully crafted to ensure your valuable equipment remains in pristine condition upon arrival, providing you with unparalleled peace of mind.

Our Advantages

With immense pride, Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. spans across an impressive 5000 square meters. This vast expanse is not just a measure of our physical presence, but a true reflection of our unwavering capability and dedication to excellence.

Churun stands as a beacon of customer-centric excellence, fully committed to offering meticulously tailored, comprehensive plant equipment configuration solutions. Our global reach is marked by nearly 300 vibrant production lines thriving across diverse industries, including cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal. This extensive impact is amplified by our distinguished technical team, a group of senior experts whose profound design knowledge and vast experience consistently translate into exceptional market achievements. The trust and admiration of our clients are the ultimate testaments to our success. Embracing the future, Churun Heavy Industry remains resolute in upholding core principles of professionalism, integrity, and innovation. As we stride confidently into the future, we remain devoted to delivering our users efficient, dependable equipment and pioneering technical solutions.
The Headquarters of Churun is strategically located in Xuzhou city, a vast industrial hub encompassing approximately 200,000 square meters. Our cutting-edge facilities boast over 200 state-of-the-art large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly lines, each a testament to our industrial strength and innovation.

Presently, our products resonate strongly with both domestic and international customers. Our reach has successfully expanded, with exports thriving in Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and many other countries and regions, thereby cementing our robust international presence and esteemed reputation.

 

After Sales Service

Experience Excellence with Our After-Sales Support: At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we take immense pride in delivering superior customer service that sets us apart. Unlike many others, we are perpetually ready to assist you, ensuring a seamless support experience. Connect with us effortlessly via our sales hotline, email, Skype, or MSN, and enjoy the convenience of a prompt response within just 30 minutes.

Pre-sale Services: Enthusiastic Engagement
Tailored Solutions Just for You: We specialize in crafting personalized approaches through prophase planning, expert process flow design, and precision equipment manufacturing, each meticulously tailored to meet your specific needs and unique demands.

Sale Services: Dedicated Assistance
Expert On-Site Guidance: Our highly skilled technicians will personally visit your jobsite to expertly oversee installation and fine-tuning, train your operators comprehensively, and conduct thorough checks and approvals in collaboration with you, ensuring flawless setups.

 

After-sale Services: Faithful Commitment
Building Long-term Relationships: In our commitment to nurturing enduring partnerships, we proactively schedule regular follow-up visits to reaffirm your satisfaction and promptly address any concerns that may arise.
Assured Performance and Support: Revel in peace of mind with our comprehensive one-year warranty, ensuring your machine's smooth operation. With a ready stock of spare parts, we guarantee immediate dispatch for any replacements needed, keeping your operations uninterrupted.

Visit Us and Discover Excellence: We warmly invite you to explore our facilities and witness our commitment to excellence. Our team eagerly anticipates collaborating with you, offering the most suitable products at highly competitive prices, ensuring an exceptional partnership.

FAQ

1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.

2.How long is the delivery time of your product?
The delivery time is within 30 working days.

3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.

4.How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.

5.What's the after sale service of your company?
We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.

6. Can your company provide wearing parts?
We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.