Efficient Particle Separation Spiral Classifier with Swing Feeder

• Customization: Available
• Type: Spiral Separator
• Voltage: 380V
• Model NO.: 3000X13000
• Material Feature: Oil Resistant
• Certification: GB/T 19001-2016/1s0 9001:2015
• Energy Saving: Energy Saving
• Warranty: 1 Year Apart From Wearing Parts
• Color: Red/ Yellow/Orange/or on Requst
• Customized: Customized
• Condition: New
• After-sales Service: Installation Guildance, 24h Quick
• Machine: with Swing Feeder, Screw Conveyer, Grid Ball Mill
• Delivery: Specific Negotiation
• Model No.: Customizable
• Applicable Industries: Energy & Mining
• Transport Package: Export Packing Standard
• Specification: 3000X13000
• Trademark: CR Xuzhou Churun
• Origin: Jiangsu Xuzhou
• HS Code: 8474100000
• Production Capacity: 20 Set / Month

Product Description

 

Product Description

Behold the supreme efficiency of our Spiral Classifiers-a breakthrough in mineral processing technology combining precision and durability. Engineered for meticulous classification and dewatering, these units utilize the artful rotation of spiral blades. They expertly segregate fine materials that meet specific particle criteria, sending coarser particles back for additional milling. Elevate your grinding circuits with these precision-driven devices.
Our Spiral Classifiers are vital to metal beneficiation processes, expertly sizing pulp while desliming and dewatering during ore washing. They are a cornerstone of closed circuit systems with ball mills. Featuring a straightforward design and unwavering performance, they leverage differential settlement rates based on particle size and specific gravity. This mechanical wonder allows fine ore to overflow, while larger particles settle at the bottom. Using a screw mechanism, it elevates coarser materials back into the mill, enabling filtered fines to escape via an overflow pipe.

Dry Ball Mill Production Line With Classifier:
Our Dry Ball Mill is unmatched in the construction and chemical industries for precise powder production. A linchpin in industrial grinding, it is the ultimate solution for dry processing needs.

Our dry type ball mills, primarily grid designs, adapt to various material sizes with customizable length-diameter ratios. Output is refined using a separator while an internal ventilating system boosts material flow. Zoneding Machine's dry ball mills are widely used in processing limestone, granite, gypsum, phosphate rock, activated carbon, and cement, providing unmatched stability and ease of maintenance.

Working Principle:

Our Spiral Classifier functions on the advanced principle of material stratification via spiral blade rotation. Upon entry, the dynamic spirals lift fine particles-smaller, with increased resistance-allowing them to overflow at the top. Meanwhile, larger and denser particles sink, exiting through a bottom discharge for further grinding.

 

Our Spiral Classifiers cater to industries ranging from mining and mineral processing to construction and chemicals. Essential for material classification, they excel in dewatering within grinding circuits and regrinding coarser materials.

Advantages:

• Effective Classification: Achieves meticulous separation of fine materials, ensuring precise particle size specifications are met.
• High Processing Capacity: Engineered for formidable capacity, handling extensive classification demands with ease.
• Easy Operation: Enjoy intuitive controls and straightforward maintenance procedures.
• Low Energy Consumption: Outperforms other classification methods in energy efficiency, saving costs and resources.

Types:

Single Spiral Classifier: With its single spiral blade, this model is perfect for smaller, focused classification tasks.
Double Spiral Classifier: Designed with dual spiral blades, ideal for large-scale operations, offering increased processing capabilities and precision.
High Weir Spiral Classifier: Features an elevated weir plate for improved control over material classification and overflow management.

Precautions:
Select the appropriate spiral classifier type that aligns with material properties and classification needs to optimize results.
Conduct regular inspections of spiral blade conditions to ensure timely replacements and maintain efficiency.
Maintain equipment cleanliness to prevent material blockages and ensure smooth operation.
Ensure the classifier operates stably to achieve peak classification performance and reliability.

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Product Parameters

 

Outstanding Features of Advanced Spiral Classifier:
1. Experience effortless performance with our seamless design that guarantees reliability and simplicity in operation. 2. Our spiral classifier masterfully sorts materials by harnessing the power of varying sedimentation speeds in liquids, all dictated by the unique sizes and specific gravities of solid particles. 3. Achieve unparalleled separation of ground material powder from the grinder: coarser grains are skillfully redirected to the grinder's inlet through a spiraling mechanism, while the fine particles are beautifully discharged via the overflow surface. 4. Built on a foundation of robust channel steel, the structure is further strengthened with a durable body made of welded steel plates. 5. The spiral bearing's lower support is ingeniously designed with a high-performance engine-bearing structure, ensuring extraordinary wear-resistance and longevity. 6. Discover the adaptability of our electric and manual lifting devices, perfectly crafted to meet a diverse array of operational demands.

Operating on the fundamental principle of sedimentation variation, the classifier transforms the separation process: differing sizes and specific gravities of solid particles yield unique settling speeds in liquid. As a result, fine ore particles are effortlessly transported by water to the overflow, while coarser particles gracefully descend to the base of the tank. By skillfully driving the screw upwards, the classifier meticulously separates and grades ground powder in the mill to achieve optimal filtering. The spiraling motion then ingeniously returns coarser material back to the mill's feed port, while the refined fine particles are elegantly released through the overflow pipe.

 

ype	Model	Specifi- cations	(mm) Spiral- dia	(r/min) Spiral Speed	Water		Dip (')	(t/d) Worker		Driving Motor		Lift Motor		Weight (kg)
					Length (mm)	Width (mm)		Overfiow Traffic	Send Retur Quantity	Model	kW Power	Mode	kW) Power
High Weir Single Screw	FLG-5	φ500	500	8~15	4500	555	14°~18°30'	32	143~261	Y90L-6	1.1			1600
	FLG-7	φ750	750	4~9.9	5500	830	14°~18°30'	65	256~564	Y132S-6	3			2900
	FLG-10	φ1000	1000	1.6~7.6	6500	1112	14°~18°  30'	85	473~1026	Y132M-6	5.5			4400
	FLG-12	φ1200	1200	5~7	6500	1372	14°~18°30'	155	1170~1600	Y132M-6	5.5	Y90L-4	1.5	8800
	FLG-15	φ1500	1500	2~6	8265	1664	14°~18°30'	235	1140~2740	Y160M-6	7.5	Y100L1-4	2.2	11680
	FLG-20	φ2000	2000	3.6~5.6	8400	2200	14°~18°30'	400	3890~5940	Y160L-4	15	Y100L2-4	3	20450
	FLG-24	φ2400	2400	3.6	9130	2600	14°~18°  30'	580	6800	Y180M-4	18.5	Y100L2-4	3	25650
	FLG-30	φ3000	3000	3.2	12500	3200	14°~18°30'	890	11650	Y225M-6	30	Y112M-4	4	37000
High Weir Double Screw	2FLG-12	φ1200	1200	6	6500	2600	14°~18°30'	310	2340~3200	Y132M-6	5.5×2	Y90L-4	1.5×2	15840
	2FLG-15	φ1500	1500	2.5,4,6	8250	3200	14°~18°30'	470	2280~5480	Y160M-6	7.5×2	Y100L-4	2.2×2	22100
	2FLG-20	φ2000	2000	3.6,5.5	8400	4280	14°~18°30'	800	7780~11880	Y160L-6/4	11×2 15×2	Y100L2-4	3×2	36400
	2FLG-24	φ2400	2400	3.67	9130	5100	14°~18°30'	1160	13600	Y180M-4	8.5×2	Y100L2-4	3×2	45874
	2FLG-30	φ3000	3000	3.2	12500	6300	14°~18°  30'	1785	23300	Y200L-6	22×2	Y112M-4	4×2	73030

Packaging & Shipping

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we take immense pride in our efficient and secure Packaging & Shipping processes. Our cutting-edge machinery is expertly disassembled to guarantee absolute protection during transit. We offer an array of customized protective packaging solutions to perfectly match your specific requirements, including nude packaging, bundle packaging, grass rope wrapping, waterproof coverings, and sturdy wooden pallets. For optimal security, we also provide robust wooden or carton box packaging. Trust us to safeguard your valuable investment every step of the journey, ensuring it reaches you in pristine condition.

After Sales Service

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we are immensely honored to have earned the trust of our esteemed customers. Our company's vision is deeply rooted in the endless pursuit of customer satisfaction and recognition. We eagerly anticipate every single opportunity for fruitful cooperation. Our comprehensive service offerings include precise installation guidance and impeccable after-sales support. We hold every customer opinion in the highest regard, as their insights are the key pillars for enhancing our service and elevating the customer experience.

Pre-Sales Service
• Gain detailed insights into our innovative production processes.
• Benefit from the expertise of our engineers who are dedicated to seamless installation and thorough testing.
Sales Service
• Receive tailor-made solution designs crafted to meet your unique requirements flawlessly.
• Access professional product renderings and comprehensive steel structure drawings, ensuring clarity and precision.
• Explore successful project showcases and enjoy exclusive tours of our state-of-the-art production and R&D facilities.
After-Sales Service
• One-year quality warranty coupled with continuous lifelong maintenance to ensure lasting satisfaction.
• Avail complimentary repair guarantees, inclusive of both labor and materials: Experience free repair services during the warranty period, with a fair charge for spare parts and maintenance thereafter. We steadfastly uphold our responsibility for any inherent product defects.
• Enjoy swift response times: Upon receiving your notification, we guarantee you 24-hour access to our dedicated after-sales technical support.
We warmly welcome you to visit our company and workshop. We are genuinely excited about the prospect of collaboration. Rest assured, we are committed to offering you the most suitable products at highly competitive prices.

Company Profile

Nestled in the bustling heart of Xuzhou city, the headquarters of Churun spans an impressive 200,000 square meters of innovation and excellence. Our facilities are a testament to modern engineering, equipped with over 200 state-of-the-art large and medium-sized metal processing lathes, alongside cutting-edge riveting machines, advanced welding equipment, and meticulously organized assembly stations. We ensure that precision and perfection are woven into every aspect of our product creation.

Boasting a rich and illustrious history spanning more than 20 years, our company, Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., stands as a beacon of unparalleled expertise and innovation in crafting complete sets of mineral processing machinery, as well as pioneering equipment for cement, chemical, and building materials industries. Delve into our extensive and diverse product line, which includes:Jaw Crusher, Hammer Crusher, Roller Crusher, Impact Crusher, Ball Mill, Rod Mill, Rotary Kiln, Innovative Sand Making Machinery, Mobile Crushing Stations, Comprehensive Organic Fertilizer Production Lines, Magnetic Separator, Cutting-edge Jig Machine, Efficient Slime Dryer, Versatile Sludge Dryer, Limestone Ash Machine, Dryer, Cooler, Pelletizing Machine, High-performance Vibrating Screen, Automatic Sand Return Systems and Spiral Classification Machines for seamless operations,High-efficiency and Energy-savingFlotation Machines,Mining Mixing Tanks, Versatile Feeders, Robust Thickeners, Advanced Lifting Conveyors, Precision Screw Conveyors and a host of other cutting-edge mechanical equipment that set new industry standards.

We uphold an unwavering commitment to excellence, ensuring only the finest quality products grace the market. Our stellar reputation for quality and reliability empowers us to dominate both domestic and international markets with remarkable speed and consistency.

 

Customer Visit

At present, our innovative products have garnered acclaim and recognition from customers both domestically and globally. We are proud to have triumphantly exported our cutting-edge solutions to an impressive array of international destinations. These include Indonesia, Russia, Cambodia, Vietnam, Laos, several regions in Africa, Uzbekistan, and Romania, among other countries and regions. Our commitment to quality and excellence has allowed us to establish a strong presence in these markets, further enhancing our reputation worldwide.

 

FAQ

Q: Why we believe in Xuzhou Churun industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.

Q: Can I get special design for my own products?
A: We have our own R&D department to offer customization service for our customer.

Q: How long is the production time?
A: Based on the specific product.

Q:Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.

Q: Quality warranty?
A: Guarantee time: one year for main machinery.excluding wearing parts.
If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.

Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.

Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 30 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.

Q: What kind of drawing format is workable for you?
A: PDF, DWG, etc.

Q: How do I know the production? and shipping process?
A: We will double confirm your requirements, we will regularly report to you the production progress.