High Performance Spiral Classifier for Accurate Material Separation

• Customization: Available
• Type: Spiral Separator
• Voltage: 380V
• Model NO.: 4000X16000
• Material Feature: Oil Resistant
• Certification: GB/T 19001-2016/1s0 9001:2015
• Energy Saving: Energy Saving
• Warranty: 1 Year Apart From Wearing Parts
• Color: Red/ Yellow/Orange/or on Requst
• Customized: Customized
• Condition: New
• After-sales Service: Installation Guildance, 24h Quick
• Machine: with Swing Feeder, Screw Conveyer, Grid Ball Mill
• Delivery: Specific Negotiation
• Model No.: Customizable
• Applicable Industries: Energy & Mining
• Transport Package: Export Packing Standard
• Specification: 4000X16000
• Trademark: CR Xuzhou Churun
• Origin: Jiangsu Xuzhou
• HS Code: 8474100000
• Production Capacity: 20 Set / Month

Product Description

 

Product Description

Introducing our top-tier Spiral Classifiers - marvels of modern mineral processing designed for unparalleled precision in classification and dewatering. Harnessing the power of ingeniously rotating spiral blades, these devices are crafted to excel in grinding circuits by expertly segregating fine materials that meet the exacting particle specifications, while seamlessly returning coarser materials to the mill for further refinement.
Our Spiral Classifiers are indispensable champions in metal beneficiation processes, adeptly sizing pulp and excelling in desliming and dewatering during ore washing operations. As integral components of closed circuit processes with ball mills, they boast a straightforward design, consistent performance, and an operation that's delightfully user-friendly. By leveraging the principle of differential settlement rates based on particle size and specific gravity, they achieve mechanical classification perfection. Fine ore particles ascend to create an overflow, whereas larger particles settle at the tank's base. The ingenious screw mechanism elevates coarse materials back into the mill feed, allowing the filtered fines to escape effortlessly through an overflow pipe.

Dry Ball Mill Production Line With Classifier:
Our Dry Ball Mill, the sophisticated counterpart to the wet type, stands as a beacon of innovation in the construction and chemical industries for the production of precise powder. It is a fundamental pillar in the realm of industrial grinding.

Primarily grid ball mills, our dry type ball mills are versatile, adapting to a variety of material sizes with customizable length-diameter ratios. The output is finely tuned using a separator. Inside, a cutting-edge ventilating system enhances input material mobility. Zoneding Machine's dry ball mills are extensively utilized in processing limestone, granite, gypsum, phosphate rock, activated carbon, and cement, offering unmatched stability and maintenance simplicity.

Working Principle:

Our Spiral Classifier operates under the sophisticated principle of material stratification, masterfully induced by the rotation of spiral blades. Upon material entry, the dynamic spiral motion lifts fine particles, known for their smaller size and increased resistance, enabling them to elegantly overflow at the top. In contrast, larger, denser particles descend below, skillfully guided to exit through the bottom discharge, primed for additional grinding.

 

Our Spiral Classifiers are versatile tools, serving a multitude of industries including mining, mineral processing plants, construction, and chemicals. They are crucial for material classification, dewatering within grinding circuits, and the effective regrinding of coarser materials.

Advantages:

• Effective Classification: Meticulously engineered to separate fine materials with precision, achieving the desired particle dimensions flawlessly.
• High Processing Capacity: Exceptionally crafted for large-scale classification tasks, effortlessly handling expansive operations.
• Easy Operation: Intuitive controls paired with straightforward maintenance for a seamless user experience.
• Low Energy Consumption: Outclasses alternative classification devices, setting benchmarks in energy efficiency.

Types:

Single Spiral Classifier: Designed with a singular spiral blade, this model is perfectly suited for smaller classification tasks, offering streamlined efficiency.
Double Spiral Classifier: Featuring dual spiral blades, this variant is engineered for large-scale operations, delivering enhanced processing capabilities and superior classification precision.
High Weir Spiral Classifier: Crafted with a raised weir plate, this type is designed to enhance material classification control and optimize overflow management.

Precautions:
Select the spiral classifier type that complements material properties and classification needs to achieve optimal results.
Conduct regular inspections of spiral blade conditions, ensuring timely replacements to maintain efficiency.
Maintain equipment cleanliness to prevent material obstructions and ensure smooth operation.
Ensure the classifier's operation remains stable to guarantee peak classification performance and reliability.

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Product Parameters

 

Outstanding Features of Advanced Spiral Classifier:
1. Experience seamless and straightforward design, ensuring unwavering reliability and effortless ease of operation. 2. Expertly classifies materials by ingeniously leveraging the different sedimentation speeds of solid particles suspended in liquid, as dictated by their sizes and specific gravities. 3. Efficiently separates ground material powder from the grinder; skillfully directs coarser grains back to the grinder's inlet via a spiraling chip, while elegantly discharging fine particles through the overflow surface. 4. Built upon a formidable foundation of channel steel with a sturdy, welded steel plate body for superior durability. 5. The spiral bearing's lower support boasts a durable engine-bearing structure, providing remarkable wear-resistance and an extended lifespan. 6. Discover the versatility of both electric and manual lifting devices, designed to meet a wide array of operational requirements.

The classifier functions on a fundamental principle: variations in the size and specific gravity of solid particles lead to differing settling speeds in liquid. Consequently, fine ore particles are seamlessly carried by water to the overflow, while coarser particles settle gracefully at the tank's base. By driving the screw upwards, the classifier adeptly separates and grades ground powder in the mill for filtering. The spiraling action then efficiently propels coarser material back into the mill feed port, while the refined fine particles are elegantly discharged through the overflow pipe.

 

ype	Model	Specifi- cations	(mm) Spiral- dia	(r/min) Spiral Speed	Water		Dip (')	(t/d) Worker		Driving Motor		Lift Motor		Weight (kg)
					Length (mm)	Width (mm)		Overfiow Traffic	Send Retur Quantity	Model	kW Power	Mode	kW) Power
High Weir Single Screw	FLG-5	φ500	500	8~15	4500	555	14°~18°30'	32	143~261	Y90L-6	1.1			1600
	FLG-7	φ750	750	4~9.9	5500	830	14°~18°30'	65	256~564	Y132S-6	3			2900
	FLG-10	φ1000	1000	1.6~7.6	6500	1112	14°~18°  30'	85	473~1026	Y132M-6	5.5			4400
	FLG-12	φ1200	1200	5~7	6500	1372	14°~18°30'	155	1170~1600	Y132M-6	5.5	Y90L-4	1.5	8800
	FLG-15	φ1500	1500	2~6	8265	1664	14°~18°30'	235	1140~2740	Y160M-6	7.5	Y100L1-4	2.2	11680
	FLG-20	φ2000	2000	3.6~5.6	8400	2200	14°~18°30'	400	3890~5940	Y160L-4	15	Y100L2-4	3	20450
	FLG-24	φ2400	2400	3.6	9130	2600	14°~18°  30'	580	6800	Y180M-4	18.5	Y100L2-4	3	25650
	FLG-30	φ3000	3000	3.2	12500	3200	14°~18°30'	890	11650	Y225M-6	30	Y112M-4	4	37000
High Weir Double Screw	2FLG-12	φ1200	1200	6	6500	2600	14°~18°30'	310	2340~3200	Y132M-6	5.5×2	Y90L-4	1.5×2	15840
	2FLG-15	φ1500	1500	2.5,4,6	8250	3200	14°~18°30'	470	2280~5480	Y160M-6	7.5×2	Y100L-4	2.2×2	22100
	2FLG-20	φ2000	2000	3.6,5.5	8400	4280	14°~18°30'	800	7780~11880	Y160L-6/4	11×2 15×2	Y100L2-4	3×2	36400
	2FLG-24	φ2400	2400	3.67	9130	5100	14°~18°30'	1160	13600	Y180M-4	8.5×2	Y100L2-4	3×2	45874
	2FLG-30	φ3000	3000	3.2	12500	6300	14°~18°  30'	1785	23300	Y200L-6	22×2	Y112M-4	4×2	73030

Packaging & Shipping

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., our Packaging & Shipping process exemplifies precision and care, ensuring your investment reaches you in pristine condition. Our cutting-edge machinery is expertly disassembled before transit, minimizing the risk of damage during transportation. We offer a comprehensive range of protective packaging solutions tailored precisely to your specifications. Choose from robust nude packaging, durable bundle packaging, grass rope wrapping, reliable waterproof coverings, and sturdy wooden pallets. For those seeking additional peace of mind, we provide the option of secure wooden or carton box packaging, offering unparalleled protection for your valuable equipment throughout its journey.

After Sales Service

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we are profoundly honored to have cultivated the unwavering trust of our valued customers. Our company embodies a visionary ethos rooted in a relentless quest for unparalleled customer satisfaction and esteemed recognition. We eagerly embrace every single opportunity to embark on promising collaborations. Our expansive service repertoire includes meticulous installation guidance coupled with unrivaled after-sales support. We deeply value every customer opinion, recognizing them as foundational pillars in our journey to refine our services and elevate the customer experience to new heights.

Pre-Sales Service
• Comprehensive insights into our state-of-the-art production processes.
• A team of expert engineers committed to flawless installation and rigorous testing.
Sales Service
• Bespoke solution designs, crafted to fulfill your unique requirements seamlessly.
• Professional product renderings accompanied by intricate steel structure drawings.
• Impressive project showcases and exclusive guided tours of our cutting-edge production and R&D facilities.
After-Sales Service
• One-year quality warranty complemented by a commitment to continuous lifelong maintenance.
• Complimentary repair guarantee (encompassing both labor and materials): Avail yourself of free repair services throughout the warranty period, with a transparent fee for spare parts and maintenance thereafter. We firmly uphold our responsibility for any inherent product defects with unwavering dedication.
• Swift response times: Upon receiving notifications, we ensure 24-hour access to our dedicated after-sales technical support, always ready to assist.
We cordially invite you to visit our esteemed company and workshop. We are genuinely thrilled about the potential for collaboration and assure you of our unwavering commitment to offering the most suitable products at highly competitive prices, always striving for excellence.

Company Profile

Located strategically in the vibrant cityscape of Xuzhou, our state-of-the-art headquarters extends majestically across 200,000 square meters. This expansive facility is expertly outfitted with over 200 advanced large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly stations. This sophisticated infrastructure underpins our commitment to achieving unparalleled precision and quality in every facet of production.

Boasting an illustrious history spanning more than 20 years, our distinguished company emerges as a beacon of expertise in crafting comprehensive sets of mineral processing machinery, alongside specialized equipment for cement, chemical, and building material sectors. Our diverse and extensive product line includes:Jaw Crusher, Hammer Crusher, Roller Crusher, Impact Crusher, Ball Mill, Rod Mill, Rotary Kiln, Innovative Sand Making Machinery, Mobile Crushing Stations, Comprehensive Organic Fertilizer Production Lines, Magnetic Separator, Cutting-edge Jig Machine, Efficient Slime Dryer, Versatile Sludge Dryer, Limestone Ash Machine, Dryer, Cooler, Pelletizing Machine, High-performance Vibrating Screen, Automatic Sand Return Systems Spiral Classification Machines for seamless operations,High-efficiency and Energy-savingFlotation Machines,Mining Mixing Tanks, Versatile Feeders, Robust Thickeners, Advanced Lifting Conveyors, Precision Screw Conveyors and a host of other cutting-edge mechanical equipment.

We steadfastly uphold an uncompromising standard where only products of the finest quality are allowed to enter the market. Our sterling reputation for excellence and dependability empowers us to swiftly dominate both domestic and international markets.

 

Customer Visit

At present, our innovative products have garnered acclaim and recognition from customers both domestically and globally. We have triumphantly exported our solutions to an impressive array of international destinations, including Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, and Romania, among other countries and regions. Experience the excellence of Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., where cutting-edge technology meets world-class service, ensuring seamless integration and satisfaction across diverse markets. Join our esteemed list of global partners as we continue to expand our footprint and deliver unparalleled quality in every product we offer.

 

FAQ

Q: Why we believe in Xuzhou Churun industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.

Q: Can I get special design for my own products?
A: We have our own R&D department to offer customization service for our customer.

Q: How long is the production time?
A: Based on the specific product.

Q:Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.

Q: Quality warranty?
A: Guarantee time: one year for main machinery.excluding wearing parts.
If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.

Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.

Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 30 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.

Q: What kind of drawing format is workable for you?
A: PDF, DWG, etc.

Q: How do I know the production? and shipping process?
A: We will double confirm your requirements, we will regularly report to you the production progress.