High-Efficiency Precision Ball Mill for Fine Particle Grinding

• Customization: Available
• After-sales Service: Installation Guildance, 24h Quick
• Warranty: 12 Months After Installation
• Model NO.: 2400*11000
• Application: Construction, Chemical Industry, Mineral Operation
• Certification: ISO
• Customized: Customized
• Automatic Grade: Semiautomatic
• Electricity: Depends on Your Request
• Control Box: Included
• Color: Gray, White, Yellow, Customer-Specified, etc.
• Export Markets: Global
• Spare Parts Supply: Intermediate Delivery
• Transport Package: Standard Container
• Specification: According to model
• Trademark: Xuzhou Churun
• Origin: Xuzhou, Jiangsu
• HS Code: 8474209000
• Production Capacity: 20 Set / Month

Product Description

Product Description

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. reigns supreme in the innovative world of grinding equipment research and development. As a leading global powerhouse, we boast a premier domestic team that excels in mill design, supported by pioneering process technology. Our state-of-the-art production capabilities have enabled us to establish a robust system that includes mill experimentation, testing, measurement, and a comprehensive service supply. With our unparalleled technological prowess, we are equipped to produce an extensive range of mills, including the ball mill, rod mill, cement mill, bearing mill, bushing mill, overflow mill, lattice mill, and air coal mill.

The ball mill is an essential grinding machine that revolutionizes the transformation of crushed materials into an ultra-fine powder. This makes it absolutely vital for industries and mining enterprises. Our series of ball mills are adept at processing a diverse range of elements such as Mining Ore, Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, Limestone, and Gypsum Powder. Its expansive applications span across metallurgy, building materials, chemicals, and other grindable materials, successfully executing both wet and dry milling processes. Its versatility shines through as it is perfectly suited for open circuit grinding as well as circle grinding with a power feeder. Revel in its benefits, which include a rational design, exceptional adaptability to various raw materials, swift operation, a high crushing ratio, significant capacity, and user-friendly functionality.
The Ingenious Working Principle of the Wet Grinding Ball Mill:
In the wet grinding ball mill, the process is initiated by an electric motor, which seamlessly sets the cylinder into motion via a reducer. Within this intricate configuration, the crushed ore and strategically positioned steel balls are elevated by the lining board, propelled by the cylinder's rotation. This creates frictional and eccentric forces, and as gravity takes its course, the ores descend, undergoing methodical crushing under the intense grinding forces. This process culminates in their release through the cylinder's discharge section. The discharged material is then expertly classified by the spiral classifier, with coarse sand being efficiently redirected back to the ball mill through the joint feeding machine for further grinding. The feeding machine guarantees a steady and consistent material flow, ensuring an uninterrupted operation of the Chinaware ball mill for continuous 24-hour productivity, reinforcing its status as a reliable powder grinding machine.

Characteristics

1. Robust Design: Our Precision Ball Mill Equipment boasts an unparalleled longevity, thanks to its formidable large ring gear, durable side cover, and robust bearing. The gear hub undergoes a state-of-the-art high-frequency quenching heat treatment process, vastly enhancing its durability, while the expertly treated sprocket ensures optimal performance.
2. Energy Efficiency: Experience groundbreaking energy savings with our advanced ball bearings, which replace traditional slide bearings. This innovative upgrade reduces friction significantly, allowing for smoother starts and slashing energy consumption by an astounding 10-15% compared to conventional counterparts.
3. Enhanced Processing Capacity: Our avant-garde design features a discharge disc and grate plate from the standard mill, revolutionizing processing throughput. This enhancement boosts capacity by over 20% compared to the energy-efficient conical ball mill, setting new standards in efficiency.
4. Efficient Ore Processing: Experience superior ore processing efficiency with our strategically designed low mud surface discharge port, ensuring rapid material passage. This design minimizes unnecessary over-grinding, significantly enhancing overall process efficiency.
5. Optimal Ball Loading: Our system's versatility in ball loading accommodates a diverse range of ball sizes, both large and small. This capability maintains small balls in active circulation, ensuring ideal working conditions and superior performance across various operational needs.
6. Simplified Installation: Designed for convenience, our equipment comes with a sturdy and reliable support frame, ensuring a seamless installation process that integrates effortlessly into any plant site, irrespective of complexity.
7. Intelligent Electronic Control: Equipped with a cutting-edge electronic control system, our ball mill promises seamless and worry-free operations. It intelligently safeguards against motor overcurrent, power outages, and supply imbalances, ensuring uninterrupted, optimal performance.

Detailed Photos

Ball Mill Structure: The ball mill is a masterpiece of engineering excellence, meticulously crafted to feature an advanced feeding system, an accurate and efficient discharging system, and a durable transmission system. This state-of-the-art configuration includes a high-performance speed reducer, precision small transmission gear, sophisticated electrical machinery, and an advanced electric control system, all working in harmony to ensure seamless, reliable, and consistently efficient operation throughout your industrial processes.
 

Product Parameters

Our unwavering dedication to quality and performance guarantees that only the most exceptional products make their way to market. With rigorous quality control measures in place, we ensure that no non-conforming items slip through. This steadfast commitment to excellence propels Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. to a position of leadership, swiftly capturing markets both domestically and internationally. The superior reliability and outstanding quality of our Precision Ball Mill Equipment make it an industry favorite, setting new standards in particle size reduction technology.
 

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball  Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping

Our cutting-edge machinery is expertly disassembled before delivery, ensuring both safety and the highest efficiency in transport. We tailor our sophisticated packaging methods to meet the specific requirements of each shipment, providing a range of options designed to protect your valuable assets. These include nude packing for straightforward and uncomplicated transport solutions, bundle packing for securely consolidated shipments, and eco-friendly grass rope packing. To further protect your machinery, we offer water-proof packing to prevent moisture damage, durable wooden pallets for stable support, and the choice of either wooden or carton box packing to enhance safety. Each method is meticulously designed to provide exceptional protection, assuring that your equipment arrives in impeccable condition.

Our Advantages

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly boasts a sprawling 5000 square meters facility, a symbol of our robust capability and unwavering commitment to excellence.

Churun stands as a beacon of customer-centric innovation, wholly dedicated to delivering bespoke, comprehensive plant equipment configuration solutions. With nearly 300 dynamic production lines thriving globally in industries such as cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal, our impact is both profound and far-reaching. Our esteemed technical team, composed of senior experts, brings profound design acumen and extensive experience, consistently achieving remarkable market success while earning the trust and admiration of our clients. Looking ahead, Churun Heavy Industry is resolute in upholding core values of professionalism, integrity, and innovation. As we advance with the times, we pledge unwavering commitment to providing our users with efficient, reliable equipment and cutting-edge technical solutions.
Headquarter of Churun located in Xuzhou city, a sprawling hub encompassing approximately 200,000 square meters. Our state-of-the-art facilities are home to over 200 diverse large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly lines, exemplifying our industrial prowess.

At present, our products have achieved widespread acclaim from both domestic and global customers. We have successfully expanded our reach, exporting to Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and numerous other countries and regions, solidifying our international presence and esteemed reputation.

 

After Sales Service

Experience Excellence with Our After-Sales Support: At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we are committed to delivering nothing short of exceptional customer care. Set yourself apart by partnering with us, where our dedicated team stands ready to assist you at any time. Whether through our dedicated sales hotline, convenient email, or instant communication platforms like Skype and MSN, we guarantee a rapid response within 30 minutes, ensuring you're never left waiting.

Pre-sale Services: Enthusiastic Engagement
Tailored Solutions Just for You: We meticulously design a bespoke approach that encompasses comprehensive prophase planning, expert process flow design, and precision equipment manufacturing. Each step is intricately customized to align perfectly with your distinct needs and aspirations.

Sale Services: Dedicated Assistance
Expert On-Site Guidance: Our skilled technicians are prepared to visit your site, offering hands-on support for seamless installation and fine-tuning of your equipment. We ensure your team receives thorough training, complemented by meticulous checks and approvals conducted alongside you, paving the way for a smooth operation.

 

After-sale Services: Faithful Commitment
Building Long-term Relationships: We are committed to fostering lasting partnerships with our clients by scheduling regular follow-up visits. Our proactive approach ensures that we address any concerns promptly and maintain your satisfaction over time.
Assured Performance and Support: Enjoy complete peace of mind with our comprehensive one-year warranty, providing assurance of seamless machine operation. Our extensive inventory of spare parts is always at the ready, allowing for immediate dispatch whenever replacements are required.

Visit Us and Discover Excellence: We extend a warm invitation to explore our company and workshop. Our passionate team eagerly looks forward to collaborating with you, presenting the most suitable products tailored to your needs at highly competitive prices.

FAQ

1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.

2.How long is the delivery time of your product?
The delivery time is within 30 working days.

3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.

4.How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.

5.What's the after sale service of your company?
We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.

6. Can your company provide wearing parts?
We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.