Bucket Elevator
Bucket elevator in cement plant, also called cement bucket elevator, is mechanical conveying equipment, mainly apply for the vertical lift of powder, particles like limestone, coal, gypsum, clinker, clay, raw meal, cement, pulverized coal, etc. in general, cement bucket elevator work with cement crusher, raw mill, cement mill, and other cement equipment.
As for the types of bucket elevator, there are chain bucket elevator and belt bucket elevator. According to the different speeds, bucket elevators can be divided into centrifugal discharge, gravity discharge, and mixed discharge. The chain bucket elevator and belt bucket elevator are available in SDCAD, you can customize a suitable type as you need.
Working Principle :
The bucket elevator operates with exquisite precision. Materials are seamlessly fed into the inlet hopper, where buckets efficiently scoop them up, carrying them skyward over the head sprocket or pulley. They then elegantly discharge through the discharge throat before the emptied buckets return gracefully to the base, poised to recommence the cycle effortlessly.
Full Process Solution Provider
Lifting Height: 18-80 m
Conveying Capacity: 3-650 m³/h
Application: coal, cement, stone, sand, clay, ore, etc.
Online support, Spare parts, Field maintenance and repair service.
Extensive Applications for Bucket Elevator:
1) Metallic and Non-Metallic Ores: Optimally designed for handling materials such as Bauxite, Coal, Rock products, Sand, Gravel, and Powder with a density ρ<1.5t/m3, including Cement, Gypsum, and Limestone.
2) Food Powders: Perfectly suited for the careful handling of substances like Sugar, Flour, Coffee, Salt, and Grain, ensuring they remain pristine and safe.
3) Chemical Processing Products: Purpose-built for precise handling of materials such as Fertilizers, Phosphates, Agricultural Lime, and Soda Ash.
4) Pulp and Paper Products: Efficiently transports materials like Wood Chips, ensuring continued high performance and productivity.
Structural Composition of Bucket Elevator:
The bucket elevator's robust structure is crafted to perfection, incorporating essential components: traction parts, buckets, driving device, head, barrel, and base. It ensures outstanding performance and unwavering reliability.
- Traction Parts: Available in two types: belt and chain. Belts feature options such as cotton rubber belt, nylon belt, and steel belt, while chains include HL, forged ring chain, forged square chain, and plate chain.
- Buckets: Offered in materials like carbon steel, stainless steel, and polypropylene, each tailored to enhance durability and optimize performance based on specific material needs.
- Driving Device: Comprising a sophisticated drive drum (or sprocket), motor, reducer, coupling, backstop, and driving platform, all perfectly synchronized to ensure seamless operation.
- Head: Equipped with a head wheel, head shell, discharge port, and transmission device. An anti-reverse device on the head wheel shaft prevents material blockage during any operational challenges.
- Base: Engineered with a machine base shell, bottom wheel, tensioning device, feed hopper, and induction devices, forming the stable foundation for the elevator's efficient operation.
Features:
1) Experience a new era of energy efficiency with our Versatile Shaft Hoist, designed for minimal power consumption. Revel in the seamless inflow of materials and expertly guided discharge, elevating your operational excellence in material handling to unprecedented levels.
2) Unleash the boundless versatility of our hoist, proficiently accommodating a wide spectrum of materials, from delicate powders and grains to large lumps, effortlessly. The superior sealing mechanism significantly reduces environmental impact, establishing it as an eco-friendly solution.
3) Trust in the remarkable operational reliability of our hoist, achieved through state-of-the-art design and manufacturing techniques that assure consistent and dependable performance with every use.
4) Enjoy the benefits of an extended service life with our meticulously crafted machine, designed to minimize material scattering during feeding and discharging. This innovative feature reduces wear and tear, ensuring your investment withstands the test of time.
Choosing the Optimal Model:
1. Precisely ascertain the required height for the bucket elevator, with an emphasis on the exact distance from the inlet to the outlet to guarantee optimal performance.
2. Comprehend the specific type and characteristics of the material you wish to convey, as this understanding is pivotal for selecting the ideal model.
3. Determine the exact capacity needed for the bucket elevator to function effectively, ensuring your lifting requirements are met without compromise.
4. Consider any additional special requirements that might affect your decision, ensuring the selected model aligns perfectly with your unique operational needs.
Notes: The parameters provided above are intended as a guideline only. For customized assistance in choosing the most suitable models, please reach out to us. Our team of experts is eager to offer invaluable guidance tailored to your specific requirements.
NE plate chain bucket elevator is a plate chain type, gravity-induced discharge hoist device. The machine adopts inflow feeding. The material flows into the hopper and is lifted to the top by the chain of the plate. It discharges itself under the gravity of the material. The chain is a high-strength alloy steel high-strength plate chain that is wear-resistant and reliable, and the hard-tooth surface reducer is used in the drive section.
TH type bucket elevator is a kind of ring chain bucket elevator using hybrid or gravity discharge, excavation loading. It is suitable for conveying powdery, granular, and small block bottom grinding materials with a bulk density less than 1.5t/m3. Such as coal, cement, gravel, sand, fertilizer, food, etc. The TH bucket elevator is used for vertical conveyance of various bulk materials. It is suitable for conveying material temperature below 250°C.
TD belt bucket elevator is a belt traction bucket elevator, also known as a high-efficiency bucket elevator. It is a series of hoppers that are evenly fixed on the endless belt, and a continuous conveying machine for lifting materials vertically.
1. NE plate chain bucket elevator
| Model |
Capacity |
Type of hopper |
Max Material Size (mm) |
| Bucket Volume(L) |
Bucket Pitch(mm) |
Bucket Speed(m/m) |
Percentage (%) |
| m3/h |
10 |
25 |
50 |
75 |
100 |
| NE15 |
16 |
2.5 |
203.2 |
29.8 |
65 |
50 |
40 |
30 |
25 |
| NE30 |
31 |
7.8 |
304.8 |
30.1 |
90 |
75 |
58 |
47 |
40 |
| NE50 |
60 |
14.7 |
304.8 |
30.1 |
90 |
75 |
58 |
47 |
40 |
| NE100 |
110 |
35 |
400 |
31 |
130 |
105 |
80 |
65 |
55 |
| NE150 |
165 |
52.2 |
400 |
31 |
130 |
105 |
80 |
65 |
55 |
| NE200 |
220 |
84.6 |
500 |
30 |
170 |
135 |
100 |
85 |
70 |
| NE300 |
320 |
127.5 |
500 |
30 |
170 |
135 |
100 |
85 |
70 |
| NE400 |
441 |
182.5 |
600 |
30 |
205 |
165 |
125 |
105 |
90 |
| NE500 |
470 |
260.9 |
700 |
30 |
240 |
190 |
145 |
120 |
100 |
| NE600 |
600 |
300.2 |
700 |
30 |
240 |
190 |
145 |
120 |
100 |
| NE800 |
800 |
501.8 |
800 |
30 |
275 |
220 |
165 |
135 |
110 |
2.TH ring chain bucket elevator
| Model number |
TH315 |
TH400 |
TH500 |
TH630 |
| Capacity(m³/h) |
Middle hopper |
35 |
60 |
75 |
114 |
| Deep hopper |
59 |
94 |
118 |
185 |
| Hopper size(L) |
Middle hopper |
3.75 |
5.9 |
6.3 |
14.6 |
| Deep hoper |
6 |
9.5 |
15 |
23.6 |
| Distance (mm) |
512 |
512 |
688 |
688 |
| Chain type |
7 |
7 |
7 |
7 |
| Diameter of chain (mm) |
18 |
18 |
22 |
22 |
| Distance of chain knot (mm) |
64 |
64 |
86 |
86 |
| Conveying lumpiness (mm) |
40 |
40 |
60 |
60 |
| Rising Height m9 |
40 |
40 |
40 |
40 |
3. TD belt bucket elevator
| Model Number |
TD100 |
TD150 |
TD250 |
TD315 |
TD400 |
TD500 |
TD630 |
| Bucket type |
Q |
H |
Zd |
Sd |
Zd |
Sd |
Zd |
Sd |
Zd |
Sd |
Zd |
Sd |
Zd |
Sd |
| Capacity |
Centrifugation style |
4 |
7 |
16 |
27 |
38 |
59 |
42 |
67 |
68 |
110 |
96 |
154 |
148 |
238 |
| Comprehensive style |
|
|
|
|
|
|
32 |
50 |
54 |
85 |
70 |
112 |
110 |
218 |
Bucket
|
Bucket width |
100 |
160 |
250 |
315 |
400 |
500 |
630 |
| Bucket capacity |
0.15 |
0.3 |
1.2 |
1.9 |
3.0 |
4.6 |
3.75 |
5.8 |
5.0 |
9.4 |
9.3 |
14.9 |
14.6 |
23.5 |
| Bucket distance |
200 |
350 |
450 |
500 |
560 |
625 |
710 |
| Capacity |
width |
150 |
200 |
300 |
400 |
500 |
600 |
700 |
| Number of layers(maximum) |
3 |
4 |
5 |
6 |
| Driving Drum Diameter |
400 |
500 |
630 |
800 |
| Follow Driving Drum Diameter |
315 |
500 |
630 |
630 |
| Speed |
Centrifugation style |
1.4 |
1.6 |
1.8 |
2.0 |
| Comprehensive style |
|
|
1.2 |
1.4 |
1.3 |
1.5 |
| Spindle Speed |
Centrifugation style |
67 |
61 |
54.6 |
48 |
| Comprehensive style |
|
|
45.8 |
42.5 |
40 |
36 |
At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we are dedicated to delivering impeccable quality and unparalleled satisfaction with our specialized Packaging and Shipping solutions specifically designed for the Versatile Shaft Hoist. To ensure flawless transit, our machinery is thoughtfully disassembled prior to dispatch. We then offer a curated selection of superior packing techniques, meticulously crafted to meet your unique requirements. Select from an array of premium options, including elegant nude packing, resilient bundle packing, dependable waterproof packing, robust wooden pallet packing, and fortified wooden or carton box packing. Each method is meticulously designed to deliver optimal protection and absolute peace of mind throughout the shipping process.
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. A true embodiment of the industrious spirit of Xuzhou City, strategically located in the vibrant Tongshan District of Jiangsu Province. Our impressive 20,000-square-meter facility is not just a physical structure; it is a beacon of excellence in infrastructure. It stands as a living testament to our unwavering dedication to impeccable quality and our relentless quest for manufacturing excellence.
At Churun, our unwavering commitment to our clients is paramount. We prioritize their diverse needs, ensuring the delivery of comprehensive and bespoke equipment solutions. Our expansive global network encompasses nearly 300 production lines across a multitude of industries, including cement, chemical processing, lithium mica, taconite, metallurgy, and solid waste management. Our stellar reputation is built on the solid foundation of our distinguished team of industry specialists, whose expertise fuels our innovative design and operational processes. These processes deliver exceptional results that consistently earn us the trust and respect of our clients. As we look ahead, Churun Heavy Industry remains steadfast in upholding our core values of professionalism, integrity, and innovation. We pledge to remain at the cutting edge of technological advancements, continually delivering efficient, reliable equipment and groundbreaking technical solutions to our esteemed clientele.
Our state-of-the-art facility is outfitted with an impressive array of over 200 advanced large and medium-sized metal processing lathes. This is further enhanced by our collection of elite riveting machines, welding equipment, and assembly units. This comprehensive and sophisticated suite of machinery underpins our superior production capabilities, setting a new benchmark for quality and precision in the realm of manufacturing.
Exceptional Quality Service:
Immerse yourself in the distinguished after-sales service excellence and consultancy expertise offered by Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. Our commitment to unmatched customer satisfaction is evident in our round-the-clock support, accessible via our hotline, email, Skype, or MSN. Unlike others, our pledge to respond to emails within a swift 30-minute window ensures your inquiries are addressed with unmatched speed and efficiency.
Our team of highly trained technicians employs state-of-the-art diagnostic technology, guaranteeing your machinery's peak performance. This proactive approach minimizes downtime and fosters seamless, efficient operations.
With our profound expertise, we fulfill all your consumable and electrical/mechanical spare part requirements, maintaining uninterrupted and efficient operations at all times.
Pre-Sales Service
• Gain comprehensive insights into our production processes, empowering you with clarity and confidence in our capabilities and products.
• Our team of highly qualified engineers is devoted to ensuring precise installation and rigorous testing, guaranteeing optimal performance and unwavering reliability.
Sales Service
• We offer meticulously crafted, bespoke solution designs tailored to meet your unique specifications and preferences.
• Explore detailed product visualizations and intricate steel structure drawings, providing clear insights into the versatility of our shaft hoist designs.
• Discover our innovation and expertise through presentations of successful projects and guided tours of our cutting-edge production and R&D facilities.
After-Sales Service
• One-year all-inclusive quality warranty, with lifelong maintenance support, ensuring enduring satisfaction and reliability of your product.
• Avail yourself of complimentary repair services, covering labor and materials during the warranty period, with equitable charges for parts and maintenance thereafter. Our steadfast commitment ensures quick resolution of any product defects.
• Rapid response guarantee: Upon receiving your notification, we deliver 24-hour after-sales technical support, minimizing disruptions to your operations.
We invite you to visit our company and workshop, offering a firsthand view of our unwavering dedication. We are eager to partner with you, assuring the delivery of the most suitable products at the industry's most competitive prices.
From the bustling streets of Indonesia to the expansive lands of Russia, and from the vibrant markets of Cambodia to the scenic landscapes of Uzbekistan, our esteemed products have captivated and won the hearts of discerning customers around the world. As a testament to our dedication to quality and innovation, Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. has marked a triumphant export journey. We proudly extend our global reach, delivering excellence in material handling solutions to Vietnam, Laos, Africa, Romania, and many more regions across the globe. Our international acclaim is a reflection of our commitment to serving diverse markets with unmatched reliability and performance. Our products, including the renowned Industrial Shaft Hoist for Lifting Sand, Corn, and PVC Particles, embody the pinnacle of engineering and craftsmanship. Join us as we continue to expand our international footprint, ensuring that our groundbreaking solutions enhance productivity and efficiency worldwide.
Q: Why we believe in Xuzhou Churun industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
Q: Can I get special design for my own products?
A: We have our own R&D department to offer customization service for our customer.
Q: How long is the production time?
A: Based on the specific product.
Q:Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.
Q: Quality warranty?
A: Guarantee time: one year for main machinery.excluding wearing parts.
If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.
Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 30 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.
Q: What kind of drawing format is workable for you?
A: PDF, DWG, etc.
Q: How do I know the production? and shipping process?
A: We will double confirm your requirements, we will regularly report to you the production progress.
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