Spiral classifiers represent a revolutionary approach in mineral processing, designed with precision to utilize the rotational prowess of spiral blades for accurate classification and effective dewatering of diverse materials. Primarily employed in grinding circuits, these robust machines are experts in separating fine materials that have reached the desired particle size, while skillfully redirecting coarser materials back to the grinding mill for further refinement, ensuring unmatched processing efficiency that sets a new benchmark in the industry.
Renowned for its exceptional versatility, the spiral classifier excels in sizing pulp during metal beneficiation processes and performs remarkably in desliming and dewatering operations in ore washing. Frequently paired with ball mills to form an ultra-efficient closed circuit system, this machinery is celebrated for its simple yet robust design, guaranteeing uninterrupted operation. By utilizing the principle of varying sedimentation rates based on particle size and specific gravity, it facilitates fine ore particles to naturally ascend to the surface, forming an overflow, while bulkier coarse particles settle at the tank's bottom. This ingeniously crafted grading mechanism employs mechanical classification, with the screw driving the graded materials for discharge. Fine powders are effortlessly filtered, and the spiral plate masterfully directs coarse materials back to the mill's feed inlet; the filtered fine materials exit gracefully through the overflow pipe.
Dry Ball Mill Production Line With Classifier:
The Dry Ball Mill is the dry alternative to the wet type ball mill, predominantly used in construction and chemical industries for producing precision powders. It is indispensable in industrial grinding plants.
Boasting a grid-like design, dry type ball mills are vital for handling materials of various sizes; selecting the correct mill with the optimal length-to-diameter ratio is essential. The separator regulates the final product, while an integrated ventilating system enhances material movement within the mill. Zoneding Machine's dry type ball mills are widely used in processing limestone, granite, gypsum, phosphate rock, activated carbon, and cement. Known for their strength and ease of maintenance, these mills are a reliable choice for seamless operations.
Working Principle:
The spiral classifier operates on a sophisticated principle of material stratification, driven by the rotation of spiral blades. As materials enter the classifier, the upward motion of the blades propels them forward. Fine materials, due to their smaller size and greater hydrodynamic resistance, rise with the blades, spilling over from the classifier's top. Conversely, heavier coarse materials, with larger size and reduced hydrodynamic resistance, settle beneath the blades, channeled through a designated exit at the base, returning to the grinding mill for further refinement.
Spiral classifiers are indispensable across various sectors, including mining, mineral processing, construction materials, and the chemical industry. They are crucial for material classification and dewatering within grinding circuits and play a critical role in regrinding coarse materials, significantly enhancing overall operational efficiency.
Advantages:
- Effective Classification: With unparalleled precision, it precisely identifies and separates fine materials that achieve the desired particle size with remarkable accuracy.
- High Processing Capacity: Ideally suited for extensive, large-scale classification operations, delivering outstanding performance and capacity.
- Easy Operation: Extremely straightforward to operate and maintain, ensuring constant smooth and efficient functioning.
- Low Energy Consumption: This equipment is distinguished by its energy-efficient design, consuming significantly less energy compared to other classification devices.
Types:
Single Spiral Classifier: Designed with a single spiral blade, this model is ideal for small-scale classification tasks, offering precise processing potential.
Double Spiral Classifier: Equipped with dual spiral blades, it is designed for large-scale classification operations, delivering superior processing capacity and exceptional classification outcomes.
High Weir Spiral Classifier: Characterized by its elevated weir plate, this classifier ensures more effective management of material classification and overflow.
Precautions:
To harness the full potential of your High Quality Spiral Classifier, it is imperative to meticulously select the ideal type based on the unique characteristics of your materials and your specific classification needs. This tailored approach ensures unparalleled performance tailored to your operational goals.
For your Innovative Spiral Classifier to consistently deliver peak performance and a long-lasting service life, it is vital to carry out routine inspections of the spiral blades. Attentively checking for wear and timely replacements of worn components not only maintains optimal efficiency but also significantly prolongs the lifespan of your equipment.
Maintaining an exceptional level of cleanliness is absolutely critical. By ensuring your equipment remains immaculate, you can avert potential blockages and guarantee seamless, uninterrupted operations. This meticulous upkeep significantly boosts the overall productivity and efficiency of your Innovative Spiral Classifier, particularly in Superior Grading and Separation Applications.
Delivering outstanding classification results is contingent upon the stability of operations. Ensuring that the classifier operates with unwavering steadiness is crucial for consistently achieving superior grading and separation performance. This commitment to stability sets a new standard for excellence in the industry.
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Outstanding Features of Innovative Spiral Classifier:
1. Revel in the seamless operation offered by its straightforward design and unwaveringly reliable performance, ensuring efficiency and ease. 2. Utilizes an advanced mechanical classification system that masterfully leverages the varying sedimentation speeds of solid particles, each distinguished by size and specific gravity, for unparalleled precision. 3. Precisely categorizes ground material powder from the grinder, expertly guiding coarse grains back into the grinder's material inlet with the ingenious spiral chip, while finely classified grains elegantly overflow from the surface, exemplifying meticulous craftsmanship. 4. Constructed on a foundation of robust channel steel, with a body meticulously welded from durable steel plate, ensuring superior structural integrity and longevity. 5. Features a cutting-edge lower spiral bearing support, crafted with an ingeniously designed engine-bearing structure, delivering remarkable wear-resistance and prolonged durability, setting new standards in performance. 6. Offers adaptable lifting device options, including both electric and manual choices, to cater to diverse operational demands, providing flexibility and convenience.
Harnessing the fundamental principle that solid particles exhibit variations in size and specific gravity, affecting their settling velocity in liquids, this classifier stands unrivaled in efficiency. Delicate ore particles gracefully rise to the surface, overflowing with ease, while the heavier particles settle at the tank's depths, driven upwards by the screw mechanism to the discharge zone. This sophisticated process effectively classifies ground powder within the mill, as the spiral plate deftly directs coarse materials back into the mill's feed port, allowing refined, filtered materials to smoothly exit through the overflow pipe, ensuring optimal performance and precision.
| ype |
Model |
Specifi- cations |
(mm)
Spiral-
dia |
(r/min)
Spiral
Speed |
Water |
Dip
(') |
(t/d)
Worker |
Driving Motor |
Lift Motor |
Weight
(kg) |
Length
(mm) |
Width
(mm) |
Overfiow
Traffic |
Send Retur
Quantity |
Model |
kW
Power |
Mode |
kW)
Power |
High Weir
Single
Screw |
FLG-5 |
φ500 |
500 |
8~15 |
4500 |
555 |
14°~18°30' |
32 |
143~261 |
Y90L-6 |
1.1 |
|
|
1600 |
| FLG-7 |
φ750 |
750 |
4~9.9 |
5500 |
830 |
14°~18°30' |
65 |
256~564 |
Y132S-6 |
3 |
|
|
2900 |
| FLG-10 |
φ1000 |
1000 |
1.6~7.6 |
6500 |
1112 |
14°~18° 30' |
85 |
473~1026 |
Y132M-6 |
5.5 |
|
|
4400 |
| FLG-12 |
φ1200 |
1200 |
5~7 |
6500 |
1372 |
14°~18°30' |
155 |
1170~1600 |
Y132M-6 |
5.5 |
Y90L-4 |
1.5 |
8800 |
| FLG-15 |
φ1500 |
1500 |
2~6 |
8265 |
1664 |
14°~18°30' |
235 |
1140~2740 |
Y160M-6 |
7.5 |
Y100L1-4 |
2.2 |
11680 |
| FLG-20 |
φ2000 |
2000 |
3.6~5.6 |
8400 |
2200 |
14°~18°30' |
400 |
3890~5940 |
Y160L-4 |
15 |
Y100L2-4 |
3 |
20450 |
| FLG-24 |
φ2400 |
2400 |
3.6 |
9130 |
2600 |
14°~18° 30' |
580 |
6800 |
Y180M-4 |
18.5 |
Y100L2-4 |
3 |
25650 |
| FLG-30 |
φ3000 |
3000 |
3.2 |
12500 |
3200 |
14°~18°30' |
890 |
11650 |
Y225M-6 |
30 |
Y112M-4 |
4 |
37000 |
High Weir
Double
Screw |
2FLG-12 |
φ1200 |
1200 |
6 |
6500 |
2600 |
14°~18°30' |
310 |
2340~3200 |
Y132M-6 |
5.5×2 |
Y90L-4 |
1.5×2 |
15840 |
| 2FLG-15 |
φ1500 |
1500 |
2.5,4,6 |
8250 |
3200 |
14°~18°30' |
470 |
2280~5480 |
Y160M-6 |
7.5×2 |
Y100L-4 |
2.2×2 |
22100 |
| 2FLG-20 |
φ2000 |
2000 |
3.6,5.5 |
8400 |
4280 |
14°~18°30' |
800 |
7780~11880 |
Y160L-6/4 |
11×2
15×2 |
Y100L2-4 |
3×2 |
36400 |
| 2FLG-24 |
φ2400 |
2400 |
3.67 |
9130 |
5100 |
14°~18°30' |
1160 |
13600 |
Y180M-4 |
8.5×2 |
Y100L2-4 |
3×2 |
45874 |
| 2FLG-30 |
φ3000 |
3000 |
3.2 |
12500 |
6300 |
14°~18° 30' |
1785 |
23300 |
Y200L-6 |
22×2 |
Y112M-4 |
4×2 |
73030 |
At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we pride ourselves on providing top-notch packaging and shipping solutions for our High Quality Spiral Classifier. Every piece of our state-of-the-art machinery is meticulously prepared for shipment with unparalleled care and precision, ensuring absolute security and maximum efficiency throughout the transportation process. Our customized packaging solutions are designed to meet the unique requirements of each piece of equipment, utilizing an array of advanced methods. These include straightforward yet highly effective nude packing, comprehensive collective bundle packing for enhanced protection, sturdy grass rope packing, reliable waterproof packing to withstand adverse weather conditions, strong wooden pallets packing, and the pinnacle of protection with our robust wooden boxes or carton boxes. Trust us to deliver your machinery safely and securely, every time.
At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we take immense pride in offering exceptional after-sales service and consultation. Our unwavering dedication to customer satisfaction sets us apart from the competition. Our team of experts is always ready and accessible, assisting you through various channels, including our responsive sales hotline, email, and digital platforms such as Skype and MSN. Most impressively, we ensure that every email inquiry is addressed within a remarkably swift 30-minute timeframe.
Our team of highly skilled technicians is armed with state-of-the-art diagnostic tools, empowering them to adeptly troubleshoot and optimize the performance of your equipment. This forward-thinking and proactive approach significantly minimizes downtime, ensuring maximum operational efficiency and allowing your business operations to run seamlessly.
We take enormous pride in our expansive capabilities to offer an extensive array of consumable and electrical/mechanical spare parts. Each component is provided with meticulous precision and utmost care, ensuring that all your operational needs are not just met but exceeded with excellence.
Comprehensive Pre-Sales Service
• We offer thorough insights into the production process, ensuring complete transparency and understanding right from the start.
• Our seasoned engineers oversee installation and testing processes, ensuring seamless integration and optimal functionality.
Tailored Sales Service
• We provide bespoke solution designs that perfectly align with your unique operational needs and challenges.
• We offer detailed product renderings and steel structure drawings, enabling you to visualize your project with extraordinary clarity and precision.
• Gain exclusive access to successful project examples and seize the opportunity to visit our state-of-the-art production and R&D facilities, granting you invaluable first-hand insights into our innovative capabilities.
Reliable After-Sales Service
• Comprehensive and Ongoing Support • One-year quality warranty coupled with lifelong maintenance, delivering unmatched peace of mind and enduring reliability.
• During the warranty period, we provide complimentary repair services, covering both labor and materials. Beyond this, we offer competitively priced spare parts and maintenance services, always taking full responsibility for any inherent product defects.
• Our response time is unparalleled: upon receiving your notification, we guarantee 24-hour technical support, swiftly ensuring your operations are fully restored.
Q: How to get the free solution and quotation?
A: Please send inquiry to us, leave your whatsapp and email, our sales manager will contact you within 1 hours.
Q: Are you manufacture or trading company?
A: We are factory, established in 2009.
Q:How long is the delivery time of your product?
A:The delivery time is within 30 working days.
Q:What is the payment term?
A:The payment term is T/T.
Q:How long is the product warranty period?
A:Our warranty period is 1 year, excluding wearing parts.
Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.
Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.
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