Precision Bearing Bush Ball Mill for Fine Material Grinding

• Customization: Available
• After-sales Service: Installation Guildance, 24h Quick
• Warranty: 12 Months After Installation
• Model NO.: 2400x8000
• Certification: ISO
• Customized: Customized
• Automatic Grade: Semiautomatic
• Electricity: Depends on Your Request
• Control Box: Included
• Color: Gray, White, Yellow, Customer-Specified, etc.
• Export Markets: Global
• Spare Parts Supply: Intermediate Delivery
• Transport Package: Standard Container
• Specification: According to model
• Trademark: Xuzhou Churun
• Origin: Xuzhou, Jiangsu
• HS Code: 8474209000
• Production Capacity: 20 Set / Month

Product Description

 

Product Description

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands as a titan among the globe's premier grinding equipment research, development, and production enterprises. Our crown jewel, the Precision Bearing Bush Ball Mill for Fine Material Grinding, is backed by a stellar team of domestic design maestros and cutting-edge process technology. As an industry leader, we boast first-class production facilities and a comprehensive system encompassing mill experimentation, testing, measurement, and service supply. With a suite of advanced technologies, we masterfully craft an array of grinding solutions, including the distinguished ball mill, rod mill, cement mill, bearing mill, bushing mill, overflow mill, lattice mill, and air coal mill.

The ball mill is an exemplary grinding machine that transforms crushed materials into ultra-fine powder with precision and efficiency. This series is meticulously engineered for industrial and mining enterprises, processing materials like Mining Ore, Gold, Copper, Lead, Manganese, Iron Slag, Silver, Aluminum, Limestone, and Gypsum Powder, to name a few. Its versatility shines in industries spanning metallurgy, construction, and chemicals. Whether for wet or dry milling, open circuit grinding, or circle grinding with power feeders, this machine excels. Its hallmark features include a rational design, remarkable adaptability to diverse raw materials, swift operation, a high crushing ratio, expansive capacity, and user-friendly functionality.
Wet Grinding Ball Mill Working Principle:
Powering the Precision Bearing Bush Ball Mill is an electro motor that imparts rotation to the cylinder via a reducer. Within, the interplay of broken ore and steel balls against the lining board creates friction and eccentric forces, elevating them to a specific height. Gravity takes over, and the ores descend, succumbing to the relentless impact and grinding action. The resultant crushed ores make their exit through the cylinder's discharging part, only to be classified by a spiral classifier. Coarse sand is deftly rerouted back for further grinding. The feeding machine ensures a seamless, continuous supply of materials to the ball mill, maintaining an uninterrupted cycle of grinding excellence 24/7. Hence, the ball mill is not merely a machine; it is a continuous powerhouse of pulverizing prowess.

Characteristics

1. Heavy-duty components including a large ring gear, substantial side cover, and robust bearings enhance durability. The expansive gear hub extends lifespan and undergoes high-frequency quenching heat treatment for the modulated surface, ensuring superior performance and resilience. The sprocket also benefits from this advanced heat treatment process.
2. Energy Efficiency: By employing ball bearings over traditional slide bearings, frictional resistance is markedly reduced. This innovation facilitates easier starting and achieves a remarkable energy saving of 10-15% compared to conventional ball mills.
3. Enhanced Processing Capacity: The integration of a discharge disc and grate plate consistent with standard mills amplifies processing capacity by over 20% relative to the energy-saving conical ball mill, maximizing throughput and efficiency.
4. Optimized Discharge: The low mud surface at the discharge port ensures rapid passage, minimizing excessive ore grinding and promoting efficient processing.
5. Versatile Ball Loading: Capable of accommodating numerous balls of varying sizes, including small balls that remain securely contained, this design fosters optimal working conditions for superior operational efficiency.
6. Easy Installation: The inclusion of a support frame simplifies client installation at the plant site, offering a streamlined setup process.
7. Advanced Electronic Control: The system incorporates protective measures against motor overcurrent, power interruptions, and power supply imbalances, ensuring seamless, 'worry-free' operation of the ball mill.

Detailed Photos

Ball Mill: Experience the pinnacle of efficiency and precision with our state-of-the-art ball mill. Designed to perfect the art of fine material grinding, this innovative solution promises unparalleled performance and reliability. Structure: Our Precision Bearing Bush Ball Mill features a sophisticated and comprehensive structure. It boasts an integrated feeding system, a highly efficient discharging system, and a robust transmission system comprising a speed reducer, small transmission gear, electrical machinery, and electric control. This synergy of components ensures seamless operation and optimum performance.
 

Product Parameters

Ensuring unparalleled quality, our products are meticulously evaluated, and we uphold a strict policy against the sale of any non-conforming items. Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. swiftly captures both domestic and international markets, thanks to the exceptional high quality and dependable performance of our offerings.
 

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball  Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping

Typically, our machines are meticulously disassembled prior to delivery to ensure maximum safety and stability during transit. We employ a variety of robust and secure packaging methods tailored to the needs of each product. These methods include: nude packing for simplicity, bundle packing for ease of handling, grass rope packing for traditional protection, waterproof packing to guard against moisture, wooden pallets for sturdy base support, and both wooden or carton box packing to provide comprehensive coverage and impact resistance.

Our Advantages

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. is proud to operate from an expansive facility that spans 5000 square meters, serving as a hub of innovation and excellence.

At Churun, our unwavering commitment to our customers is evident as we offer bespoke, comprehensive plant equipment configuration solutions tailored to your needs. We take pride in having established nearly 300 dynamic production lines across a diverse range of industries including global cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal. Our esteemed technical team, comprised of senior industry experts, empowers us with exceptional design capabilities and extensive experience. This enables us to consistently achieve remarkable market success, earning the trust and admiration of our clients. As we move forward, Churun Heavy Industry remains steadfast in our dedication to professionalism, integrity, and innovation. We embrace the spirit of advancing with the times to continue delivering efficient, reliable equipment and cutting-edge technical solutions for our valued users.
Headquartered at the vibrant heart of Churun is strategically positioned in Xuzhou city, an expansive campus of about 200,000 square meters. Here, we boast over 200 sets of diverse, large and medium-sized metal processing lathes, riveting machines, advanced welding equipment, and comprehensive assembly facilities.

Today, our products enjoy prestigious recognition from both domestic and global customers, marking successful exports to a wide array of international destinations such as Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and beyond.

 

After Sales Service

Exceptional After-Sales Care: With a steadfast dedication to customer satisfaction, our after-sales service and consultation redefine excellence. Unlike many others, we ensure a consistent presence through our sales hotline, email, Skype, or MSN, promising swift responses to emails within an impressive 30-minute timeframe.

Pre-Sale Services: Enthusiastic Engagement
Tailored Solutions: We provide you with a comprehensive prophase plan, meticulously crafted process flow design, and customized manufacturing equipment, all perfectly aligned with your unique requirements.

Sale Services: Dedicated Assistance
On-Site Expertise: Our skilled technicians will be dispatched to your location to expertly guide the installation and adjustment process. They will train operators and ensure a seamless final check and acceptance, working hand in hand with you.

 

After-Sale Services: Committed Trust
Building Lasting Relationships: To cultivate enduring partnerships, we conduct regular follow-up visits to our valued customers, ensuring continuous satisfaction and support.
Comprehensive Warranty and Readiness: We offer a robust one-year warranty to ensure consistent machine operation. Our well-maintained inventory of spare parts guarantees immediate shipment of replacements, supporting uninterrupted productivity.

We warmly invite you to visit our company and workshop. We eagerly anticipate the opportunity to collaborate with you, offering perfectly suited products at highly competitive prices. Your satisfaction is our utmost priority.

FAQ

1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.

2.How long is the delivery time of your product?
The delivery time is within 30 working days.

3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.

4.How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.

5.What's the after sale service of your company?
We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.

6. Can your company provide wearing parts?
We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.