Versatile Ball Mill for Optimal Sand, Ore, and Coal Grinding

• Customization: Available
• After-sales Service: Installation Guildance, 24h Quick
• Warranty: 12 Months After Installation
• Model NO.: 3000x11000
• Application: Construction, Chemical Industry, Mineral Operation
• Certification: ISO
• Customized: Customized
• Automatic Grade: Semiautomatic
• Electricity: Depends on Your Request
• Control Box: Included
• Color: Gray, White, Yellow, Customer-Specified, etc.
• Export Markets: Global
• Spare Parts Supply: Intermediate Delivery
• Transport Package: Standard Container
• Specification: According to model
• Trademark: Xuzhou Churun
• Origin: Xuzhou, Jiangsu
• HS Code: 8474209000
• Production Capacity: 20 Set / Month

Product Description

Product Description

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly emerges as a renowned leader in the arena of grinding equipment innovation, research, and production. Esteemed for our distinguished domestic grinding mill design team and cutting-edge process technology, we occupy a prominent position with outstanding production capabilities. Our company has masterfully crafted a comprehensive system that integrates mill experimentation, precise testing, accurate measurement, and exceptional service delivery. Harnessing the power of advanced technology, we are adept at crafting a wide-ranging collection of mills, including the versatile ball mills, robust rod mills, efficient cement mills, reliable bearing mills, advanced bushing mills, overflow mills, lattice mills, and specialized air coal mills.

The ball mill, an indispensable marvel in grinding technology, is meticulously designed to transform materials into ultra-fine powders. Our ball mill series caters to an extensive range of industries and mining sectors, including mining ores like Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, Limestone, Gypsum Powder, along with applications in metallurgy, construction, chemicals, and beyond. Whether for wet or dry milling, these mills excel in open circuit grinding or can be seamlessly integrated into a circular grinding setup with an automated power feeder. Renowned for its intelligent design, the ball mill offers remarkable adaptability to various raw materials, rapid operational speed, a high crushing ratio, impressive capacity, and user-friendly operation.
Wet Grinding Ball Mill Working Principle:
The working principle of our wet grinding ball mill is a testament to cutting-edge engineering innovation. Powered by an electric motor, the cylinder is set into rotation via a reducer, raising the internal ore and steel balls to impressive heights through the dynamic interplay of friction and eccentric forces created by rotation. Under the influence of gravity, the ores descend to be intensely crushed by impactful grinding forces. The finely ground ore is expelled from the cylinder through the discharge section and is sorted using a spiral classifier. Coarse sand is recirculated back to the ball mill by the joint feeding machine for further refinement, ensuring a steady, uniform flow of materials into the ball mill. Thus, the processed materials are continuously discharged from the Chinaware ball mill, cementing its role as a relentless, round-the-clock powder grinding powerhouse.

Characteristics

Ball mill The Durable Ball Mill shines as the epitome of fine grinding, adeptly serving sectors like ore dressing, chemicals, coal, cement, and refractories. By embracing a bearing-type drive, it transforms traditional milling with a 15% lower operating current and a remarkable 50% reduction in starting current. Say goodbye to issues of insufficient ball concentricity, unstable operations, fluctuating currents, and serious wear. Our innovative design addresses Babbitt burning and production halts. With rolling bearings, the hollow shaft is rejuvenated, cutting lubrication oil usage by a staggering 90%, enhancing loading capacity by 20%, and boosting production by 15%. Enjoy a 10% speed increase and impressive power savings of 20%-30%.
1. Superior Durability: Revel in unrivaled durability with our ball mill, meticulously crafted with a large ring gear, broad side cover, and robust bearings. The gear hub is distinctly enlarged for extended service life and fortified through a high-frequency quenching heat treatment on its modulated surface. This sophisticated treatment is mirrored on the sprocket, ensuring consistent exceptional performance and longevity.
2. Innovative Energy Efficiency: Our cutting-edge ball mill incorporates state-of-the-art ball bearings instead of traditional slide bearings, significantly reducing friction. This pioneering design not only enables smoother startups but also delivers remarkable energy savings of 10-15% over conventional ball mills, making it an eco-friendly and cost-efficient choice.
3. Enhanced Processing Capacity: Experience unparalleled processing prowess with our mill, complete with a discharge disc and standard mill grate plate. This advanced configuration results in over 20% greater processing capacity compared to the energy-saving conical ball mill. Optimize your output and efficiency with our superior design innovation.
4. Advanced Mud Management: Discover extraordinary mud management with our low mud surface design at the discharge port. This strategic feature ensures rapid mud passage, effectively mitigating excessive ore grinding and elevating overall operational efficiency to new heights.
5. Optimized Ball Loading System: The ingenious ball loading system of our mill accommodates an extensive range of ball sizes, from large to small. This versatility ensures small balls remain within the system, consistently maintaining optimal operational conditions for peak performance and productivity.
6. Hassle-Free Installation: Designed with a supportive frame, our equipment simplifies the installation process. This thoughtful design ensures ease of setup and unparalleled convenience for clients, enhancing the user experience and satisfaction on-site.
7. Robust Electronic Control System: Our cutting-edge electronic control system is equipped with a suite of protective measures. It seamlessly shields against motor overcurrent, power failures, and power imbalances, assuring smooth, reliable, and uninterrupted operation, providing unmatched peace of mind.

Detailed Photos

Ball MillStructure: Discover the apex of contemporary grinding technology with this extraordinary ball mill, which is distinguished by its intricately crafted components. It boasts an all-encompassing feeding system to optimize input materials, alongside a highly efficient discharging system, ensuring an uninterrupted material flow. Supported by a sturdy transmission system, it features a high-efficiency speed reducer, skillfully designed small transmission gear, and high-performance electrical machinery, all orchestrated by an advanced electric control system. This remarkable array of features reaffirms its position as the pinnacle of engineering prowess, setting unparalleled standards in the world of milling solutions.

Product Parameters

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we pride ourselves on our unwavering commitment to quality, which forms the cornerstone of our esteemed brand. Every product we introduce to the market undergoes stringent scrutiny to meet our exacting standards, ensuring only the finest reach you. This resolute dedication has swiftly positioned us as a pioneering force in the industry, celebrated both domestically and internationally. Our relentless pursuit of excellence in quality and reliable performance consistently elevates our product offerings, making them the preferred choice for discerning clients across the globe.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball  Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we prioritize the secure and prompt delivery of your Efficient Quicklime and Fly Ash Grinding Mill. Our commitment to excellence is reflected in our comprehensive shipping procedures, ensuring your product arrives in pristine condition. To achieve this, each machine undergoes a careful disassembly before shipment. Our versatile packaging strategies are crafted to provide maximum safety and preservation during transit. We offer a range of high-quality packaging solutions, including nude packing, bundle packing, grass rope packing, waterproof packing, and the steadfast protection of wooden pallet packing. Furthermore, we use robust wooden or carton boxes tailored for enhanced security. Our meticulous packaging selection guarantees that each item maintains its integrity and reaches you without compromise, illustrating our dedication to outstanding service from our facility to your destination.

Our Advantages

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly occupies a sprawling area of 5000 square meters. This expansive space is a testament to our cutting-edge, state-of-the-art facilities, meticulously crafted for unparalleled excellence.
At Churun, our customers are the core of our mission. We offer bespoke, comprehensive plant equipment configuration solutions specifically tailored to meet unique requirements. With nearly 300 thriving production lines across diverse global sectors such as cement, chemical, lithium mica, taconite, metallurgy, and solid waste management, we proudly affirm our leadership in the industry. Our technical team comprises seasoned professionals with extensive design expertise and a wealth of experience, leading to remarkable market successes and earning trust and accolades from users worldwide. Looking ahead, Churun Heavy Industry remains committed to professionalism, integrity, and innovation, continually providing cutting-edge, reliable equipment and technical solutions that evolve with industry demands.
Headquarters of
Churun
is ideally positioned in
Xuzhou
city, covering an impressive 200,000 square meters. Our state-of-the-art facilities boast over 200 sets of large and medium-sized metal processing equipment, including lathes, riveting machines, welding equipment, and assembly stations, all engineered for precision and quality.

Our products have garnered esteemed recognition both domestically and globally. We successfully export to a vast array of countries and regions, including Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and beyond.

 

After Sales Service

Best Service: Immerse yourself in a world of unparalleled after-sales service and consultation, where exceptional quality meets unwavering dedication. Our customer-centric approach ensures attentive assistance is always within reach, simply a call or message away. Reach out to us via our sales hotline, email, Skype, or MSN, and expect a remarkably swift response to your inquiries, typically within an extraordinary 30-minute timeframe.

Pre-sale Services: Enthusiasm
Our pre-sale services are rendered with passion and meticulous attention, offering a comprehensive suite of solutions that encompass initial planning, detailed process flow design, and bespoke manufacturing equipment tailored to meet your unique specifications.

Sale Services: Commitment
Our commitment to you surpasses the sale. We dispatch our expert technicians directly to your premises to oversee installation and perform necessary adjustments. They deliver thorough training for your operators and conduct joint checks and acceptance, ensuring a flawless integration of your equipment.

After-sale Services: Loyalty
Fostering long-lasting partnerships is central to our after-sale services. We vow to conduct regular follow-up visits, ensuring your ever-evolving needs are met with unwavering dedication.
To further demonstrate our commitment, we provide a one-year warranty, guaranteeing the reliable performance of your machine. Our extensive inventory of essential spare parts positions us to respond rapidly, minimizing downtime with swift delivery of replacements.

We extend a cordial invitation for you to visit our company and workshop. We eagerly anticipate collaboration, offering you the most appropriate products at truly competitive prices.

FAQ

1 . Why Choose Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd:
1. Over three decades of unparalleled expertise.
2. We are the premier supplier of mining machinery, construction machinery, machine casting, and forged parts.
3. Our products meet the stringent ISO9901:2000 quality management standards.
4.We offer video calls at any time to showcase our actual factory operations.

2. How long is the delivery time of your product?
The delivery time is within 30 working days.

3. Payment Terms:
A: Accepted payment methods: T/T, Cash. 30% deposit upon signing the contract, with the balance due before shipping.

4. How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.

5. What after-sales services does your company offer?
We provide clients with foundation drawings for installation. Additionally, we offer guidance for the installation and operation of workers.

6. Can your company provide spare parts?
We can deliver spare parts within 30working days after your order. If your equipment was not manufactured by our company, please provide the drawing or part number of the wearing parts.