High-Performance Advanced Spiral Classifier for Efficient Mineral Separation

• Customization: Available
• Type: Spiral Separator
• Voltage: 380V
• Model NO.: Diameter 3*14m
• Material: Carbon Steel
• Material Feature: Oil Resistant
• Energy Saving: Energy Saving
• Warranty: 1 Year
• Color: All
• Customized: Customized
• Condition: New
• After-sales Service: No Matter What Problems Occur During The Opera
• Machine: with Swing Feeder, Screw Conveyer, Grid Ball Mill
• Delivery: Specific Negotiation
• Model No.: Customizable
• Applicable Industries: Energy & Mining
• Transport Package: Export Packing Standard
• Specification: 3000X14000
• Trademark: CR Xuzhou Churun
• Origin: Jiangsu Xuzhou
• HS Code: 8474100000
• Production Capacity: 20 Set / Month

Product Description

Product Description

Spiral classifiers, the epitome of innovation in mineral processing, are devices that employ the elegant rotation of spiral blades to classify and de-water materials with precision. Widely utilized in grinding circuits, they expertly segregate fine materials that have achieved the ideal particle size, while efficiently channeling coarse materials back to the grinding mill for further refinement.
This versatile machine is indispensable in the sizing of pulp during metal beneficiation processes, and excels at desliming and de-watering during ore washing operations. Often forming a closed circuit with a ball mill, this machine is characterized by its simple, yet robust design, and exceptionally reliable, user-friendly operation. Utilizing the principle of differing solid particle sizes and specific gravities, this device enables fine ore particles to elegantly float as overflow while coarse particles settle at the tank's base. Its grading mechanism facilitates mechanical classification by ushering finer materials to overflow and spirally conveying coarse materials back to the mill feed port for further processing.

Dry Ball Mill Production Line With Classifier :
Dry ball mills, as the perfect counterpart to wet ball mills, play a pivotal role in the construction and chemical industries for powder production. This essential machine is a cornerstone in industrial grinding plants.

Predominantly grid ball mills, dry type ball mills allow customization by selecting the appropriate length and diameter ratio according to material size. The end product is further refined by a separator. Enhanced with a ventilating device for improved input material mobility, Zoneding Machine's dry type ball mills have been extensively applied in processing a myriad of materials such as limestone, granite, gypsum, phosphate rock, activated carbon, and cement. Their stable operation and ease of maintenance make them an industry favorite.

Working Principle:

The spiral classifier's working principle is an artful orchestration of material stratification via rotating spiral blades. As materials enter the classifier, the blades propel them upward. During this ascent, finer materials, due to their minute particle size and greater hydrodynamic resistance, ascend with the blades and overflow at the classifier's apex. Conversely, heavier coarse materials, with larger particle size and lesser resistance, descend beneath the blades and exit through a bottom opening, ready to return to the grinding mill.

 

Spiral classifiers hold a significant presence across the mining industry, mineral processing plants, construction materials, and chemical industries, serving as vital instruments for material classification and de-watering within grinding circuits, as well as for the regrinding of coarse materials.

Advantages:

• Effective Classification: Achieves precision in the separation of fine materials that have attained the desired particle size.
• High Processing Capacity: Exceptionally suited for extensive classification operations.
• Easy Operation: Designed for simplicity in control and maintenance.
• Low Energy Consumption: Consumes significantly less energy compared to alternative classification equipment.

Types:

Single Spiral Classifier: Outfitted with a lone spiral blade, ideal for small-scale classification tasks.
Double Spiral Classifier: Equipped with dual spiral blades, tailored for large-scale classification tasks with enhanced processing capacity and refined classification results.
High Weir Spiral Classifier: Distinguished by a raised weir plate, enabling superior control over material classification and overflow management.

Precautions:
Select the spiral classifier type most suitable for the material properties and classification criteria.
Conduct regular inspections of spiral blade wear and ensure timely replacements.
Maintain cleanliness to prevent material blockages and ensure optimal functionality.
Stabilize classifier operations to guarantee optimal classification results.

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Product Parameters

 

Features of Spiral Classifier:
1. Boasting a straightforward design, our Spiral Classifier ensures not only reliable performance but also effortless operation at all times; 2. Utilizing the unique principle of varying sedimentation speeds of solid particles based on their size and specific gravity, it expertly classifies materials; 3. Efficiently sorts ground material powder from the grinder, expertly guiding coarse grains into the grinder's material inlet via the spiral chip, while gracefully discharging fine grains from the overflow surface; 4. Constructed with a solid base of channel steel and a robust body of expertly welded steel plate; 5. The lower support features a spiral bearing with an engine-bearing structure, ensuring excellent wear-resistance and long-lasting durability; 6. Equipped with a versatile lifting device, available in both electric and manual modes, tailored to your operational needs.

Built on the principle that solid particles vary in size and specific gravity, which affects their settling speed in liquid, this classifier excels in its function. Fine ore particles elegantly float in the water, joining the overflow, while coarser particles settle at the tank's bottom. The innovative screw mechanism elevates these particles to the discharge point, efficiently grading the mill's ground powder. Coarse materials are seamlessly fed back into the mill through the spiral plate, while the finely filtered materials are gracefully expelled through the overflow pipe.

 

ype	Model	Specifi- cations	(mm) Spiral- dia	(r/min) Spiral Speed	Water		Dip (')	(t/d) Worker		Driving Motor		Lift Motor		Weight (kg)
					Length (mm)	Width (mm)		Overfiow Traffic	Send Retur Quantity	Model	kW Power	Mode	kW) Power
High Weir Single Screw	FLG-5	φ500	500	8~15	4500	555	14°~18°30'	32	143~261	Y90L-6	1.1			1600
	FLG-7	φ750	750	4~9.9	5500	830	14°~18°30'	65	256~564	Y132S-6	3			2900
	FLG-10	φ1000	1000	1.6~7.6	6500	1112	14°~18°  30'	85	473~1026	Y132M-6	5.5			4400
	FLG-12	φ1200	1200	5~7	6500	1372	14°~18°30'	155	1170~1600	Y132M-6	5.5	Y90L-4	1.5	8800
	FLG-15	φ1500	1500	2~6	8265	1664	14°~18°30'	235	1140~2740	Y160M-6	7.5	Y100L1-4	2.2	11680
	FLG-20	φ2000	2000	3.6~5.6	8400	2200	14°~18°30'	400	3890~5940	Y160L-4	15	Y100L2-4	3	20450
	FLG-24	φ2400	2400	3.6	9130	2600	14°~18°  30'	580	6800	Y180M-4	18.5	Y100L2-4	3	25650
	FLG-30	φ3000	3000	3.2	12500	3200	14°~18°30'	890	11650	Y225M-6	30	Y112M-4	4	37000
High Weir Double Screw	2FLG-12	φ1200	1200	6	6500	2600	14°~18°30'	310	2340~3200	Y132M-6	5.5×2	Y90L-4	1.5×2	15840
	2FLG-15	φ1500	1500	2.5,4,6	8250	3200	14°~18°30'	470	2280~5480	Y160M-6	7.5×2	Y100L-4	2.2×2	22100
	2FLG-20	φ2000	2000	3.6,5.5	8400	4280	14°~18°30'	800	7780~11880	Y160L-6/4	11×2 15×2	Y100L2-4	3×2	36400
	2FLG-24	φ2400	2400	3.67	9130	5100	14°~18°30'	1160	13600	Y180M-4	8.5×2	Y100L2-4	3×2	45874
	2FLG-30	φ3000	3000	3.2	12500	6300	14°~18°  30'	1785	23300	Y200L-6	22×2	Y112M-4	4×2	73030

Packaging & Shipping

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we pride ourselves on our meticulous packaging and shipping methods to ensure your Advanced Spiral Classifier reaches you in perfect condition. Typically, our machines are disassembled prior to delivery and carefully packed using various tailored approaches. Our comprehensive packing solutions include: - Nude Packing: For simplicity and convenience. - Bundle Packing: Ensures secure grouping of components. - Grass Rope Packing: Traditional and sturdy. - Waterproof Packing: To protect against moisture and environmental factors. - Wooden Pallets Packing: Provides a stable base for transportation. - Wooden Box or Carton Box Packing: Offers robust protection against impact during transit. Each method is selected based on the specific requirements of the product, ensuring the utmost safety and efficiency in delivery.

After Sales Service

Experience unparalleled excellence with our after-sales service and consultation. We pride ourselves on a customer-centric approach, ensuring that unlike most companies, we are steadfastly available through our sales hotline, email, Skype, or MSN. Rest assured, we respond to emails within an impressive 30 minutes, consistently offering you the best service.
Our highly skilled technicians employ cutting-edge technological diagnostic equipment, enabling precise troubleshooting to optimize your equipment's performance and significantly reduce downtime.
We also boast extensive capabilities in providing all your consumable, electrical, and mechanical spare part needs, ensuring a seamless supply chain to support your operations.
Pre-Sales Service
• Comprehensive details on the production procedure are provided to ensure complete transparency and understanding.
• Our expert engineers are assigned to oversee installation and rigorous testing, guaranteeing flawless execution.
Sales Service
• Tailored solution designs to meet your specific needs and drive optimal results.
• Detailed product renderings and precise steel structure drawings to visualize your project.
• Showcase of successful project examples and the opportunity to visit our state-of-the-art production and R&D base.
After-Sales Service
• One-year quality warranty with lifelong maintenance, guaranteeing sustained performance and peace of mind.
• Enjoy free guarantee repairs, inclusive of labor and materials, during the quality warranty period. Post-warranty, benefit from reasonably charged spare parts and maintenance services. Our unwavering commitment ensures we never shirk our responsibilities regarding product defects.
• We promise a swift response time: Upon receiving notification from users, we guarantee 24-hour after-sales technical support, providing you with timely and reliable assistance.

 

FAQ

Q: How to get the free solution and quotation?
A: Please send inquiry to us, leave your whatsapp and email, our sales manager will contact you within 1 hours.

Q: Are you manufacture or trading company?
A: We are factory, established in 2009.

Q:How long is the delivery time of your product?
A:The delivery time is within 30 working days.

Q:What is the payment term?
A:The payment term is T/T.

Q:How long is the product warranty period?
A:Our warranty period is 1 year, excluding wearing parts.

Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.

Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.