Advanced Energy-Saving Ball Mill for Efficient Mining Processes

• Customization: Available
• After-sales Service: Installation Guildance, 24h Quick
• Warranty: 12 Months After Installation
• Model NO.: 2200*9000
• Application: Construction, Chemical Industry, Mineral Operation
• Certification: ISO
• Customized: Customized
• Automatic Grade: Semiautomatic
• Electricity: Depends on Your Request
• Control Box: Included
• Color: Gray, White, Yellow, Customer-Specified, etc.
• Export Markets: Global
• Spare Parts Supply: Intermediate Delivery
• Transport Package: Standard Container
• Specification: According to model
• Trademark: Xuzhou Churun
• Origin: Xuzhou, Jiangsu
• HS Code: 8474209000
• Production Capacity: 20 Set / Month

Product Description

Product Description

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. is a towering presence in the realm of global grinding equipment research, development, and manufacturing. Celebrated for nurturing the leading domestic team in grinding mill design, our company is synonymous with cutting-edge technological advancements and state-of-the-art production capabilities. We have meticulously developed a comprehensive ecosystem for mill experimentation, testing, measurement, and service provision. Our technological expertise enables us to produce a diverse range of specialized mills, including ball mills, rod mills, cement mills, bearing mills, bushing mills, overflow mills, lattice mills, and air coal mills. Each product is a testament to our commitment to pioneering excellence and redefining industry standards.

The ball mill stands as a fundamental element of grinding machinery, transforming crushed materials into ultra-fine powder with unparalleled precision. This remarkable series of ball mills is primarily utilized in various sectors such as mining and metallurgy, processing materials like gold, copper, lead, manganese, iron, slag, silver, aluminum, and limestone. Its versatility encompasses both wet and dry milling, supporting open circuit and closed circular grinding equipped with power feeders. Noteworthy for its sophisticated design, the ball mill is distinguished by its adaptability to raw materials, facilitating rapid operation, impressive crushing ratios, immense capacity, and effortless operation. It is an essential asset for industries aspiring for meticulous precision and unmatched efficiency.
Wet Grinding Ball Mill: Mastering the Art of Precision Grinding
At the heart of the wet grinding ball mill's sophisticated operation is its powerful electro motor, which expertly controls the cylinder's rotation via a reducer. Inside, the dynamic interaction between fractured ore and steel balls, driven by the cylinder's lining, reaches a calculated elevation. Here, friction and eccentricity combine to urge the ore to cascade under the influence of gravity. This results in relentless impact and grinding that gradually reduces the ore to fine fragments, which are then efficiently expelled through the discharging section. The spiral classifier is instrumental, efficiently segregating the expelled ores. Coarse sand is cyclically returned to the ball mill via the joint feeding machine for further refinement. This seamless material flow, maintained by the consistent delivery of the joint feeding machine, ensures the ball mill functions continuously, making it a relentless powder grinding powerhouse capable of uninterrupted 24-hour operation.

Characteristics

1. Built to last and engineered for excellence, our Energy-Saving Ball Mill boasts a robust large ring gear, a resilient large side cover, and impressive bearings. The expansive gear hub is designed to significantly extend the longevity of the ball mill. Through the use of a groundbreaking high-frequency quenching heat treatment on the modulated surface, both the gear and sprocket are crafted to endure, ensuring reliability and peak performance.
2. Revel in exceptional energy efficiency with our innovative design that replaces traditional slide bearings with cutting-edge ball bearings. This advanced enhancement dramatically reduces friction, facilitates smoother startups, and delivers an impressive 10-15% energy savings over older models, marking a considerable leap in energy conservation.
3. Experience amplified processing capabilities: Our product, integrating the discharge disc and grate plate of the standard mill, boosts processing capacity by over 20% when compared to the energy-saving conical ball mill. This sets a new industry benchmark for efficiency, enabling you to achieve more with less.
4. Meticulously engineered for optimal performance, the low mud surface at the discharge port ensures rapid material passage, effectively reducing the chances of over-grinding ore and delivering superior results. This innovation guarantees efficiency and excellence in operation.
5. Crafted with versatility at its core, our mill is designed to accommodate a range of ball sizes. This adaptability allows for the optimal loading of both large and small balls, preventing the discharge of smaller balls and maintaining prime working conditions for unparalleled operational excellence.
6. Our ball mill is equipped with a supportive frame, ensuring unrivaled ease during installation at your plant site. This feature streamlines the setup process, offering maximum convenience and efficiency, so you can focus on what's most important: your operations.
7. Featuring a sophisticated electronic control system, our ball mill is fortified with comprehensive protective measures against motor overcurrent, power failures, and imbalances in the three power supplies. This ensures seamless, 'worry-free' operation, safeguarding productivity and maintaining high levels of efficiency, thus securing your investment.

Detailed Photos

Ball mill Structure: This brilliant design encompasses a sophisticated feeding system, an efficient discharging mechanism, and a robust transmission system, including a speed reducer, small transmission gear, electrical machinery, and comprehensive electric control, among other advanced components.
 

Product Parameters

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we stand by a resolute promise of quality assurance. Our dedication to excellence ensures that only the finest products reach our discerning customers, with a zero-tolerance policy for non-conforming goods. This unwavering commitment to superior quality and outstanding performance has propelled us to rapidly secure significant market share, both on home ground and across international territories.
 

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball  Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we pride ourselves on our meticulous approach to packaging and shipping, ensuring that your Energy-Saving Ball Mill arrives in pristine condition. Our dedicated team disassembles your machinery with precision, employing a range of tailored methods for optimal protection. Our comprehensive packaging solutions include: secure nude packing for streamlined transit, robust bundle packing for extra support, durable grass rope packing for resilience, waterproof packing to safeguard against moisture, sturdy wooden pallets for stability, and either a wooden box or carton box packing for enhanced safety during transportation. Rest assured, your valuable machinery is in the best hands.

Our Advantages

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we proudly extend across an impressive 5,000 square meters. This expansive space is a testament to our unwavering dedication to operational excellence and our formidable capabilities.

Churun is unwavering in its customer-centric approach, passionately committed to delivering tailor-made, all-encompassing plant equipment configuration solutions. With nearly 300 thriving production lines across global industries such as cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal, we illuminate the path of innovation and excellence. Our esteemed team, composed of seasoned industry experts, possesses profound design capabilities and extensive experience, resulting in exceptional market success and earning widespread acclaim and trust. As we look to the future, Churun Heavy Industry remains committed to its core values of professionalism, integrity, and innovation, while embracing modern advancements to provide users with high-efficiency, reliable equipment and pioneering technical solutions.
Headquarters of Churun strategically situated in Xuzhou city, our sprawling campus covers an impressive 200,000 square meters. Our state-of-the-art facilities are equipped with over 200 cutting-edge large and medium-sized metal processing lathes, sophisticated riveting machines, advanced welding equipment, and comprehensive assembly lines.

Our products have earned the admiration and trust of both domestic and international customers, with successful exports reaching Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and numerous other countries and regions around the globe.

 

After Sales Service

Premier Service: Distinguished by our exemplary after-sales support and expert consultation, Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. places the customer at the forefront. Unlike the majority of competitors, our accessibility is unparalleled, with a responsive sales hotline, email, Skype, and MSN. We guarantee swift, efficient responses to your inquiries within an impressive 30-minute window.

Pre-sale Services: Passionate Engagement
Tailored Solutions: We craft bespoke plans, meticulously designed process flows, and manufacture equipment precisely tailored to meet your distinct needs.

Sales Services: Dedicated Assistance
Expert Guidance: Our team of skilled technicians is deployed to your site to expertly manage the installation and adjustment processes. They offer comprehensive operator training, working alongside you during the final inspection and acceptance to ensure optimal performance.

 

Post-sale Services: Unwavering Loyalty
Building Bonds: Our mission is to foster enduring partnerships through regular follow-up visits, affirming your enduring satisfaction with our solutions.
We further enhance value with a one-year warranty, ensuring seamless machine operation. Our extensive stock of spare parts allows for immediate dispatch, significantly reducing downtime.

We extend a cordial invitation to explore our company and workshop. We are enthusiastic about future collaborations and are committed to delivering the most suitable products at exceptionally reasonable prices.

FAQ

1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.

2.How long is the delivery time of your product?
The delivery time is within 30 working days.

3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.

4.How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.

5.What's the after sale service of your company?
We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.

6. Can your company provide wearing parts?
We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.