Advanced Ball Mill for Efficient Quartz and Mineral Processing

• Customization: Available
• After-sales Service: Installation Guildance, 24h Quick
• Warranty: 12 Months After Installation
• Model NO.: 2200*10000
• Application: Construction, Chemical Industry, Mineral Operation
• Certification: ISO
• Customized: Customized
• Automatic Grade: Semiautomatic
• Electricity: Depends on Your Request
• Control Box: Included
• Color: Gray, White, Yellow, Customer-Specified, etc.
• Export Markets: Global
• Spare Parts Supply: Intermediate Delivery
• Transport Package: Standard Container
• Specification: According to model
• Trademark: Xuzhou Churun
• Origin: Xuzhou, Jiangsu
• HS Code: 8474209000
• Production Capacity: 20 Set / Month
• Package Size: 2000.00cm * 15000.00cm * 70000.00cm
• Package Gross Weight: 80000.000kg

Product Description

Product Description

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands as a titan in the realm of global grinding equipment research, development, and manufacturing. Our unparalleled domestic design team and cutting-edge process technology elevate our capabilities. We boast state-of-the-art production facilities, enabling us to craft a comprehensive suite of mills, including ball mills, rod mills, cement mills, bearing mills, bushing mills, overflow mills, lattice mills, and air coal mills. Our fully integrated system encompasses mill experiments, testing, measurement, and service provisions, ensuring we deliver advanced, high-quality solutions to meet diverse grinding needs.

Introducing our Versatile High-Performance Ball Mill, an epitome of precision engineering tailored for the industrial and mining sectors. This powerhouse is meticulously crafted to transform crushed materials into ultra-fine powders, catering to industries spanning mining ores such as gold, copper, lead, manganese, iron, and aluminum, as well as the intricate processing of limestone, gypsum, and more. Whether for metallurgy, building materials, or chemicals, this ball mill shines in both wet and dry milling scenarios. Seamlessly adaptable, it supports open circuit grinding and integrates effortlessly with power feeders for circular grinding efficiency. Its advantages are myriad: ingenious design, outstanding adaptability to varied raw materials, swift operation, high crushing efficiency, expansive capacity, and user-friendly controls.
Wet Grinding Ball Mill Working Principle:
Our wet grinding ball mill operates on a sophisticated principle. The electric motor propels the cylinder's rotation via a reducer. Within, broken ore and steel balls, lifted by the liner's friction and eccentric forces, reach a critical height. Gravity then takes over, causing the ores to fall and be pulverized through impact and grinding actions. The finely crushed materials exit the cylinder through the discharge section, where a spiral classifier sorts them. Coarse sand is returned to the mill for further grinding. This seamless feed-and-discharge system, facilitated by the joint feeding machine, allows for 24-hour continuous operation, marking our ball mill as the embodiment of relentless, efficient powder grinding.

Characteristics

1. Robust Design: Experience the pinnacle of durability and engineering excellence with our Versatile High-Performance Ball Mill. Featuring a meticulously crafted large ring gear, expansive side cover, and sturdy bearing, this machine is built for the long haul, promising a dramatically extended lifespan. The generously sized gear hub undergoes a specialized high-frequency quenching heat treatment on its modulated surface, delivering unmatched durability and unwavering reliability. Likewise, the sprocket benefits from this advanced quenching process, ensuring its superior performance.
2. Energy Efficiency: Embrace a new era of sustainability with our innovative ball mill design. By replacing traditional slide bearings with cutting-edge ball bearings, this machine minimizes frictional resistance. The result is an easy start-up and an impressive 10-15% reduction in energy consumption compared to older models. Set a new benchmark in energy conservation and operational efficiency.
3. Enhanced Capacity: Witness a transformative leap in processing efficiency with our ball mill's advanced design. By incorporating a discharge disc alongside a standard mill grate plate, this machine enhances processing capacity by over 20% compared to traditional energy-saving conical ball mills. This significant boost maximizes productivity and sets new standards in operational excellence.
4. Optimized Ore Handling: Precision engineering meets smart design with our ball mill's low mud surface at the discharge port. This feature facilitates rapid mud passage and minimizes unnecessary ore grinding, leading to an efficient processing cycle. The result is reduced material wear and prolonged operational lifespan, ensuring continuous and efficient performance.
5. Flexible Loading System: Designed with versatility in mind, our ball mill supports a diverse range of ball sizes, accommodating both large and small balls while retaining smaller ones without discharge. This adaptability optimizes operating conditions and boosts performance, meeting a wide spectrum of operational needs with ease.
6. Convenient Installation: Simplify your setup process with our ball mill's engineered supportive frame. This feature ensures straightforward installation at plant sites, providing clients with an easy setup process. Establish a robust and reliable operational foundation for seamless productivity and worry-free operations.
7. Intelligent Control System: Enjoy the peace of mind that comes with state-of-the-art electronic control systems. Our ball mill is equipped with advanced systems that offer comprehensive protection against motor overcurrent, electrical interruptions, and power imbalances across three phases. These protective measures ensure smooth, worry-free operation, providing consistent performance and reliability.

Detailed Photos

Ball Mill: The Paramount Choice for Superior Mineral Grinding Structure: This pioneering ball mill boasts a meticulously designed feeding system, an exceptionally efficient discharging system, and a resilient transmission system. Equipped with a precision-engineered speed reducer, small transmission gear, cutting-edge electrical machinery, and a state-of-the-art electric control system, all are crafted to provide unparalleled and seamless high-performance operations.
 

Product Parameters

With an unwavering commitment to excellence, Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. guarantees that only products of the highest quality grace the market. Their stringent policy ensures that any items not meeting their exacting standards are unequivocally excluded from sale. Renowned for their superior quality and dependable performance, Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. has rapidly secured a dominant position in both domestic and international arenas, firmly establishing itself as a paragon of industry leadership.
 

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball  Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping

Before our machinery embarks on its journey, it undergoes an intricate and thorough disassembly process. This ensures every component is packed with precision using the most sophisticated techniques, promising unparalleled security during transit. Our adaptable packaging solutions are crafted to cater to a diverse array of requirements, offering options such as nude packing, bundle packing, and the traditional grass rope packing. For those desiring enhanced protection, we offer water-proof packing and the robust security of wooden pallets packing. Furthermore, our meticulously designed wooden or carton box packing solutions can be tailored to meet your every specification, ensuring each delivery arrives safely and reliably, exactly as you expect.

Our Advantages

Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly boasts an expansive 5000 square meters of state-of-the-art production facilities. This impressive space reflects our unwavering commitment to excellence and innovation.

Churun is unwaveringly customer-focused and dedicated to crafting bespoke, all-inclusive plant equipment configuration solutions. With a remarkable portfolio nearing 300 cutting-edge production lines, we serve a diverse array of global industries including cement, chemical, lithium mica, taconite, metallurgy, and solid waste management. Our remarkable reach is underpinned by a technical team of senior industry experts, whose profound design acumen and vast experience have propelled us to exceptional market success, earning us widespread trust and acclaim. As we forge ahead, Churun Heavy Industry remains steadfast in our core values-professionalism, integrity, innovation, and adaptability. We are committed to delivering highly efficient, reliable equipment and pioneering technical solutions to our esteemed clients.
Headquarters of Churun gracefully situated in Xuzhoucity, encompasses a sprawling expanse of approximately 200,000 square meters. These cutting-edge facilities are outfitted with over 200 sets of diverse large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly units, ensuring extraordinary precision and quality in every product.

Our superior products have earned prestigious recognition both domestically and internationally. We have successfully expanded our footprint by exporting to a wide array of regions such as Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and many more countries, cementing our solid reputation across the globe.

 

After Sales Service

Unrivaled Service and Consistent Support: Our unparalleled commitment to exceptional after-sales service and expert consultation sets us apart in the industry. With a focus on customer satisfaction, we ensure our availability through a multitude of communication channels, including a dedicated sales hotline, email, Skype, and MSN. Experience the advantage of our rapid response as we promise to address your inquiries within an extraordinary 30-minute window, showcasing our dedication to your needs.

Pre-Sale Services: Enthusiastic Support
Customized Pre-Sale Expertise: We meticulously craft a comprehensive initial plan and process flow that perfectly aligns with your unique specifications. Our unwavering commitment to precision manufacturing ensures that your distinct requirements are met with unmatched quality and attention to detail.

Sales Services: Dedicated Assistance
Thorough On-Site Support: Our skilled technicians are dispatched to your location to expertly guide the installation and adjustment phases. We offer comprehensive operator training and conduct a complete evaluation and joint acceptance, ensuring seamless operational integration and the highest standards of performance.

 

After-Sale Services: Committed Loyalty
Fostering Lasting Partnerships: We value enduring relationships and maintain consistent dialogue through regular follow-up visits to our respected clients, fostering strong and lasting connections that stand the test of time.
Guaranteed Excellence with One-Year Warranty: Take advantage of our reliable one-year warranty, promising unwavering machine performance. Our well-organized inventory ensures that spare parts are always readily available, minimizing downtime and maximizing your operational efficiency.

Visit Us: We warmly welcome you to explore our company and workshop. With eagerness to collaborate, we pledge to offer the most suitable products at highly competitive prices, crafted with your unique needs in mind. Experience the quality and innovation that define our solutions.

FAQ

1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.

2.How long is the delivery time of your product?
The delivery time is within 30 working days.

3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.

4.How long is the product warranty period?
Our warranty period is 1 year, excluding wearing parts.

5.What's the after sale service of your company?
We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.

6. Can your company provide wearing parts?
We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.