Customization: | Available |
---|---|
After-sales Service: | Installation Guildance, 24h Quick |
Warranty: | 12 Months After Installation |
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The High Efficiency River Sand Grinding Ball Mill for Mineral Processing represents the pinnacle of modern grinding technology, transforming crushed materials into ultra-fine powder with exceptional precision and reliability. Tailored for the industrial and mining sectors, this innovative series of ball mills excels in the processing of a wide array of materials, including Mining Ore, Gold, Copper, Lead, Manganese, Iron, Slag, Silver, Aluminum, Limestone, and Gypsum Powder. Its versatility extends to metallurgy, construction materials, and chemical industries, adeptly handling diverse grindable substances. Ingeniously engineered for both wet and dry milling processes, this high-performance machine operates seamlessly in open circuit grinding or closed circuit grinding with a power feeder. Celebrated for its intelligent design, this ball mill showcases remarkable adaptability to raw materials, ensuring rapid operational speed, unparalleled crushing ratios, extensive capacity, and intuitive, user-friendly functioning.
Wet grinding ball mill working principle:
The sophisticated process commences with the electro motor initiating the cylinder's rotation through the reducer, setting the broken ore and steel balls within into motion. As these components are lifted by the lining board to an optimal height, they are influenced by the cylinder's frictional and eccentric forces. Aided by gravity, the ores descend, experiencing intensified crushing through comprehensive impacts and grinding forces. The crushed ores are efficiently discharged from the cylinder through a dedicated section. After discharge, a spiral classifier meticulously sorts the ores, returning the coarse sand to the ball mill for additional grinding. The feeding machine guarantees a consistent, uniform supply of materials, integrating them seamlessly into the ball mill, while the ground material is continuously discharged from the Chinaware ball mill. This meticulously crafted design ensures non-stop operation of the ball mill, delivering unwavering performance and reliability, 24 hours a day, every single day.
1. Crafted for unparalleled durability and prolonged use, this extraordinary machine is equipped with an oversized ring gear, a robust side cover, and a sturdy bearing. The generously proportioned gear hub not only guarantees longevity but is also treated with meticulous high-frequency quenching heat treatment. Similarly, the sprocket undergoes high-frequency quenching on its precision-modulated surface, enhancing its impeccable performance.
2. Exceptional Energy Efficiency: Embrace superior energy conservation with an innovative design that replaces traditional slide bearings with state-of-the-art ball bearings. This upgrade significantly reduces friction, enabling smoother startups and offering an impressive 10-15% energy savings compared to conventional ball mills, redefining efficiency standards.
3. Enhanced Processing Capacity: By capitalizing on a groundbreaking design featuring a discharge disc combined with a standard mill grate plate, this advanced equipment amplifies processing capacity by over 20% compared to energy-efficient conical ball mills, making it an ideal choice for high-volume operations.
4. Optimized Efficiency with Low Mud Surface: Strategically designed with a low mud surface at the discharge port, this ingenious configuration ensures that mud exits swiftly, significantly reducing the risk of excessive ore grinding and maximizing processing efficiency.
5. Versatile Ball Accommodation: Designed to accommodate a wide spectrum of loaded balls ranging from large to small, this superior setup effectively prevents the discharge of smaller balls while maintaining optimal working conditions, ensuring seamless and efficient operation.
6. Streamlined Installation Process: Featuring a robust support frame, this equipment is engineered to simplify installation on site, providing clients with a highly convenient and hassle-free setup experience.
7. Advanced Intelligent Operation: Equipped with a sophisticated electronic control system, this machine incorporates protective measures against motor overcurrent, power outages, and power supply imbalances. This ensures the ball mill operates seamlessly and securely, granting operators unparalleled peace of mind during operations.
Drum Size | capacity(t/h) | rotation rate(rpm) |
Ball Weigh(t) |
kind of drive |
Reduce |
Power(Kw) |
Φ1.5*5.7 | 33-6 | 27 | 11 | margin | ZD40 | 130 |
Φ1.5*6.4 | 4-7 | 27 | 12 | margin | ZD40 | 130 |
Φ1.83*7 | 8-13 | 23.9 | 21 | margin | ZD60 | 245 |
Φ2.2*7 | 13-18 | 21.4 | 33 | margin | ZD60 | 380 |
Φ2.2*7.5 | 14-19 | 21.4 | 35 | margin | ZD60 | 380 |
Φ2.2*10 | 15-20 | 21.4 | 45 | margin | ZD80 | 475 |
Φ2.4*8 | 18-27 | 20.4 | 41 | margin | ZD80 | 475 |
Φ2.4*9 | 19-29 | 20.4 | 42 | margin | ZD80 | 570 |
Φ2.4*10 | 20-32 | 20.4 | 52 | margin | ZD80 | 630 |
Φ2.4*11 | 21-34 | 20.4 | 60 | margin | ZD80 | 630 |
Φ2.4*13 | 23-36 | 20.4 | 65 | margin | MBY710 | 800 |
Φ2.6*10 | 28-38 | 19.7 | 70 | margin | MBY710 | 800 |
Φ2.6*13 | 30-40 | 19.7 | 78 | margin | MBY800 | 1000 |
Φ2.8*13 | 32-42 | 19.7 | 78 | margin | MBY800 | 1250 |
Φ3.0*9 | 32-42 | 18.14 | 83 | margin | MBY710 | 1000 |
Φ3.0*11 | 35-48 | 18.14 | 100 | margin | MBY800 | 1250 |
Φ3.0*13 | 36-50 | 18.14 | 102 | margin | MBY900 | 1400 |
Φ3.2*4.5 | 30-50 | 18.7 | 45 | margin | MBY710 | 800 |
Φ3.2*11 | 38-52 | 17.76 | 110 | margin | JDX100 | 1600 |
Φ3.2*13 | 45-60 | 17.76 | 120 | margin | JDX100 | 1600 |
Φ3.5*13 | 65-90 | 17.1 | 165 | margin | MBY1100 | 2000 |
Φ3.6*4.5 | 90-136 | 17.8 | 58 | margin | MBY800 | 1000 |
Φ3.6*9 | 20-45 | 16.9 | 70 | margin | Synchronous motor:1600 | |
Φ3.8*13 | 70-100 | 16.8 | 180 | margin | DBS280 | 2500 |
Φ4.2*13 | 130-150 | 15.9 | 231 | margin | DBS280 | 3550 |
Experience the pinnacle of customer care with our all-encompassing after-sales support and consultation! At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we redefine excellence with our unwavering, customer-centric approach, ensuring you are enveloped in unparalleled service. Stand apart from the rest with our 24/7 availability, making it effortless for you to connect with us anytime via our sales hotline, email, Skype, or MSN. Our commitment to responsiveness shines as we guarantee a swift reply to your email inquiries within a remarkable 30 minutes.
Pre-sale services: Enthusiastic Engagement
Embark on a collaborative journey with us where we excel in crafting the ideal prophase plan, engineering seamless process flows, and designing equipment precisely tailored to meet your specific needs. Our commitment to excellence ensures that your experience starts with a perfect foundation.
Sale services: Dedicated Assistance
Our highly skilled technicians are ready to be dispatched to your site, offering their expertise to guide you through installation and adjustments, training your operators, and partnering with you to ensure comprehensive checks and acceptance processes are flawlessly completed.
After-sale services: Unwavering Loyalty
Our goal is to nurture lasting relationships, which is why we pledge to conduct regular visits to our esteemed customers, strengthening bonds built on trust and commitment.
Enjoy peace of mind with our comprehensive one-year warranty, ensuring your machine operates flawlessly. Our vast inventory of spare parts guarantees that replacements are always at your fingertips, ready to be promptly dispatched whenever needed, keeping your operations seamless.
We warmly extend an invitation to visit our esteemed company and workshop. We look forward with great anticipation to collaborating with you, providing products that are perfectly aligned with your needs at the most reasonable prices. Let's embark on a successful journey together.
Q: Why we believe in Xuzhou Churun industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
Q: Can I get special design for my own products?
A: We have our own R&D department to offer customization service for our customer.
Q: How long is the production time?
A: Based on the specific product.
Q:Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.
Q: Quality warranty?
A: Guarantee time: one year for main machinery.excluding wearing parts.
If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.
Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 30 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.
Q: What kind of drawing format is workable for you?
A: PDF, DWG, etc.
Q: How do I know the production? and shipping process?
A: We will double confirm your requirements, we will regularly report to you the production progress.