Industrial-Grade Spiral Classifier for Optimal Mineral Processing Solutions

• Customization: Available
• Type: Spiral Separator
• Voltage: 380V
• Model NO.: Spiral Classifie
• Material: Carbon Steel
• Material Feature: Oil Resistant
• Certification: GB/T 19001-2016/1s0 9001:2015
• Energy Saving: Energy Saving
• Warranty: 1 Year Apart From Wearing Parts
• Color: Red/ Yellow/Orange/or on Requst
• Customized: Customized
• Condition: New
• After-sales Service: Installation Guildance, 24h Quick
• Machine: with Swing Feeder, Screw Conveyer, Grid Ball Mill
• Delivery: Specific Negotiation
• Model No.: Customizable
• Applicable Industries: Energy & Mining
• Transport Package: Export Packing Standard
• Specification: 2600*13000
• Trademark: CR Xuzhou Churun
• Origin: Jiangsu Xuzhou
• HS Code: 8474100000
• Production Capacity: 20 Set / Month

Product Description

Product Description

Spiral classifiers represent a groundbreaking innovation in mineral processing, meticulously engineered to harness the rotational brilliance of spiral blades. This allows for the precise classification and meticulous dewatering of a wide array of materials. Primarily utilized in grinding circuits, these robust machines expertly segregate fine materials that have achieved the desired particle size, while seamlessly redirecting coarser materials back to the grinding mill for further processing. This ensures an unparalleled level of processing efficiency, setting new industry standards.
Renowned for its remarkable versatility, the spiral classifier excels in sizing pulp during metal beneficiation processes and adeptly performs in desliming and dewatering operations in ore washing. Often integrated with ball mills to form a highly efficient closed-circuit system, this machine is celebrated for its simplistic yet reliable design, which guarantees smooth and seamless operation. By utilizing the principle of varying sedimentation rates based on particle size and specific gravity, it allows fine ore particles to naturally rise to the surface, creating an overflow, while the denser coarse particles settle at the bottom of the tank. This ingeniously crafted grading mechanism employs mechanical classification, with the screw facilitating the discharge of graded materials. Fine powders are effortlessly filtered, and the spiral plate skillfully guides coarse materials back to the mill's feed inlet, while the filtered fine materials exit elegantly through the overflow pipe.

Dry Ball Mill Production Line With Classifier:
The Dry Ball Mill emerges as the dry equivalent to the wet-type ball mill, predominantly utilized in the construction and chemical industries for producing precision powders. It serves as an indispensable foundation in industrial grinding plants.

With its unique grid-like design, dry-type ball mills are essential for managing various material sizes. Selecting the appropriate ball mill with the optimal length and diameter ratio is crucial. The separator determines the final product, while an integrated ventilating system enhances material movement within the mill. Zoneding Machine's dry-type ball mills find extensive applications in processing limestone, granite, gypsum, phosphate rock, activated carbon, and cement. Celebrated for their durability and ease of maintenance, these mills are a reliable choice for flawless operations.

Working Principle:

The spiral classifier operates on a cutting-edge principle of material stratification, driven by the rotating motion of spiral blades. As materials enter the classifier, the ascending movement of the blades propels them forward. Here, fine materials, due to their small size and increased hydrodynamic resistance, rise with the blades, spilling over from the top of the classifier. Conversely, the heavier coarse materials, with their larger size and reduced hydrodynamic resistance, settle beneath the blades and are directed through a designated exit at the base, returning to the grinding mill for further processing.

 

Spiral classifiers are a vital asset across numerous sectors, including mining, mineral processing plants, construction materials, and the chemical industry. They play a crucial role in material classification and dewatering within grinding circuits and are instrumental in the regrinding of coarse materials, significantly boosting overall operational efficiency.

Advantages:

• Effective Classification: With meticulous precision, it accurately distinguishes and separates fine materials that have achieved the desired particle size with exceptional accuracy.
• High Processing Capacity: Masterfully engineered for extensive, large-scale classification operations, delivering unrivaled performance and capability.
• Easy Operation: Incredibly simple to control and maintain, ensuring smooth and efficient operation consistently.
• Low Energy Consumption: This equipment is acclaimed for its energy-efficient design, using significantly less energy compared to other classification devices.

Types:

Single Spiral Classifier: Equipped with a single spiral blade, this model is ideal for small-scale classification operations, offering precise processing capabilities.
Double Spiral Classifier: Featuring dual spiral blades, it is crafted for large-scale classification operations, delivering enhanced processing capacity and superior classification results.
High Weir Spiral Classifier: Defined by its elevated weir plate, this classifier ensures more effective control over material classification and overflow management.

Precautions:
To achieve unparalleled performance with our Efficient Spiral Classifier for Enhanced Mineral Separation Techniques, it is crucial to meticulously select the ideal type of spiral classifier. This selection should be based on the distinct characteristics of the materials and the specific classification requirements. Such an informed choice ensures not only optimal performance but also paves the way for superior results.
For those aiming to maximize both the performance and longevity of their equipment, routine inspections of the spiral blades are absolutely essential. By diligently monitoring these components for signs of wear and swiftly replacing any that are worn, you ensure your Innovative Spiral Classifier operates at peak efficiency. This proactive approach not only maintains optimal functionality but also significantly extends the lifespan of your valuable machinery.
Maintaining rigorous cleanliness standards is a vital factor for success. Ensuring your equipment remains spotless effectively prevents potential material blockages. This meticulous upkeep guarantees the smooth and uninterrupted operation of your Innovative Spiral Classifier for Superior Grading and Separation Applications, thereby enhancing overall productivity and setting a new standard in efficiency.
Achieving extraordinary classification outcomes is intrinsically linked to maintaining operational stability. Consistent and steady operation of the classifier is essential. Such stability results in consistently superior grading and separation performance, setting a high benchmark for excellence in your operations.

87703896

Product Parameters

 

Outstanding Features of Innovative Spiral Classifier:
1. Experience seamless and uninterrupted operation through its intuitive design and unwaveringly reliable performance. 2. Employs an advanced mechanical classification system that adeptly leverages the differential sedimentation rates of solid particles, meticulously categorized by size and specific gravity. 3. Exquisitely sorts ground material powder from the grinder, where the pioneering spiral chip strategically redirects coarser grains back into the grinder's material entry point, while the finely sorted grains gracefully overflow from the surface. 4. Built upon a sturdy framework of robust channel steel, with a body expertly welded from resilient steel plate. 5. Incorporates a state-of-the-art lower spiral bearing support, ingeniously crafted with a sophisticated engine-bearing structure, ensuring outstanding wear-resistance and prolonged durability. 6. Provides versatile lifting device options, including both electric and manual choices, tailored to meet diverse operational requirements.

Harnessing the core principle that solid particles differ in size and specific gravity, which in turn affects their sedimentation rate in liquids, this classifier is unparalleled in its efficiency. Fine ore particles rise gracefully to the surface and overflow effortlessly, while denser particles settle at the tank's bottom, propelled upwards by the spiral mechanism to the discharge area. This meticulous process precisely classifies ground powder in the mill, as the spiral plate redirects coarse materials back into the mill's feed port, allowing refined, filtered materials to exit seamlessly through the overflow pipe.

 

ype	Model	Specifi- cations	(mm) Spiral- dia	(r/min) Spiral Speed	Water		Dip (')	(t/d) Worker		Driving Motor		Lift Motor		Weight (kg)
					Length (mm)	Width (mm)		Overfiow Traffic	Send Retur Quantity	Model	kW Power	Mode	kW) Power
High Weir Single Screw	FLG-5	φ500	500	8~15	4500	555	14°~18°30'	32	143~261	Y90L-6	1.1			1600
	FLG-7	φ750	750	4~9.9	5500	830	14°~18°30'	65	256~564	Y132S-6	3			2900
	FLG-10	φ1000	1000	1.6~7.6	6500	1112	14°~18°  30'	85	473~1026	Y132M-6	5.5			4400
	FLG-12	φ1200	1200	5~7	6500	1372	14°~18°30'	155	1170~1600	Y132M-6	5.5	Y90L-4	1.5	8800
	FLG-15	φ1500	1500	2~6	8265	1664	14°~18°30'	235	1140~2740	Y160M-6	7.5	Y100L1-4	2.2	11680
	FLG-20	φ2000	2000	3.6~5.6	8400	2200	14°~18°30'	400	3890~5940	Y160L-4	15	Y100L2-4	3	20450
	FLG-24	φ2400	2400	3.6	9130	2600	14°~18°  30'	580	6800	Y180M-4	18.5	Y100L2-4	3	25650
	FLG-30	φ3000	3000	3.2	12500	3200	14°~18°30'	890	11650	Y225M-6	30	Y112M-4	4	37000
High Weir Double Screw	2FLG-12	φ1200	1200	6	6500	2600	14°~18°30'	310	2340~3200	Y132M-6	5.5×2	Y90L-4	1.5×2	15840
	2FLG-15	φ1500	1500	2.5,4,6	8250	3200	14°~18°30'	470	2280~5480	Y160M-6	7.5×2	Y100L-4	2.2×2	22100
	2FLG-20	φ2000	2000	3.6,5.5	8400	4280	14°~18°30'	800	7780~11880	Y160L-6/4	11×2 15×2	Y100L2-4	3×2	36400
	2FLG-24	φ2400	2400	3.67	9130	5100	14°~18°30'	1160	13600	Y180M-4	8.5×2	Y100L2-4	3×2	45874
	2FLG-30	φ3000	3000	3.2	12500	6300	14°~18°  30'	1785	23300	Y200L-6	22×2	Y112M-4	4×2	73030

Packaging & Shipping

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we are unwaveringly committed to the supreme safety and reliability of our state-of-the-art machinery upon delivery. This commitment shines through in our meticulous preparation of each shipment, where precision meets quality assurance. Our packaging solutions are custom-tailored to the distinct requirements of each machinery piece, employing a spectrum of advanced techniques to secure optimum protection: from the simplicity and efficacy of nude packing to the fortified safety of collective bundle packing, the resilient durability of grass rope packing, the robust defense of waterproof packing against harsh weather, the dependable support of wooden pallets packing, and culminating in our expertly crafted wooden or carton box packing solutions, designed for ultimate equipment safeguarding. Rely on us to manifest excellence in every phase of the delivery journey.

After Sales Service

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we proudly deliver after-sales service that redefines industry excellence. Our unwavering commitment to exceptional customer satisfaction distinguishes us. Our expert team is consistently available through a multitude of channels, including our dynamic sales hotline, email, and digital platforms like Skype and MSN. Remarkably, we assure that every email inquiry is answered within an impressive 30-minute window.
Our team boasts highly skilled technicians equipped with cutting-edge diagnostic tools, enabling them to adeptly troubleshoot and enhance your equipment's performance. This proactive approach dramatically reduces downtime and elevates operational efficiency, ensuring your operations run smoothly and without interruption.
Our pride in our extensive capabilities is evident in our ability to supply an expansive range of consumable and electrical/mechanical spare parts. Each item is handled with meticulous precision and care, guaranteeing your operational needs are met with exceptional excellence and unwavering reliability.
Comprehensive Pre-Sales Service
• We provide in-depth insights into the production process, ensuring transparency and complete comprehension from the very beginning.
• Our seasoned engineers oversee installation and testing, ensuring seamless integration and optimal performance.
Tailored Sales Service
• We craft bespoke solutions meticulously tailored to align with your unique operational needs and challenges.
• We offer detailed product renderings and steel structure drawings, allowing you to visualize your project with unprecedented clarity and precision.
• Gain exclusive access to successful project examples and seize opportunities to visit our cutting-edge production and R&D facilities, offering invaluable firsthand insights into our innovative capabilities.
Reliable After-Sales Service
• Comprehensive and Ongoing Support • One-year quality warranty complemented by lifelong maintenance, offering unmatched peace of mind and enduring reliability.
• During the warranty period, we provide complimentary repair services, covering both labor and materials. Beyond this, we offer reasonably priced spare parts and maintenance services, consistently taking full responsibility for any inherent product defects.
• Our response time is unparalleled: upon receiving your notification, we guarantee 24-hour technical support, ensuring your operations are swiftly restored to full functionality.

 

FAQ

Q: Why we believe in Xuzhou Churun industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.

Q: Can I get special design for my own products?
A: We have our own R&D department to offer customization service for our customer.

Q:Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.

Q: Quality warranty?
A: Guarantee time: one year for main machinery.excluding wearing parts.
If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.

Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.

Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 30 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.