Revolutionary Grading and Separation Spiral Classifier for Energy & Mining

• Customization: Available
• Type: Spiral Separator
• Voltage: 380V
• Model NO.: 2600X13000
• Material: Carbon Steel
• Material Feature: Oil Resistant
• Certification: GB/T 19001-2016/1s0 9001:2015
• Energy Saving: Energy Saving
• Warranty: 1 Year Apart From Wearing Parts
• Color: Red/ Yellow/Orange/or on Requst
• Customized: Customized
• Condition: New
• After-sales Service: Installation Guildance, 24h Quick
• Machine: with Swing Feeder, Screw Conveyer, Grid Ball Mill
• Delivery: Specific Negotiation
• Model No.: Customizable
• Applicable Industries: Energy & Mining
• Transport Package: Export Packing Standard
• Specification: 2600*13000
• Trademark: CR Xuzhou Churun
• Origin: Jiangsu Xuzhou
• HS Code: 8474100000
• Production Capacity: 20 Set / Month
• Package Size: 13000.00cm * 2600.00cm * 2600.00cm
• Package Gross Weight: 300000.000kg

Product Description

Product Description

Spiral classifiers are groundbreaking solutions in mineral processing, meticulously engineered to harness the rotational power of spiral blades for the precise classification and meticulous dewatering of various materials. Mainly utilized in grinding circuits, these steadfast machines excel in segregating fine materials, which have attained the desired particle size, while adeptly redirecting the coarser materials back to the grinding mill for further refinement. This ensures an unparalleled level of processing efficiency, setting new standards in the industry.
Celebrated for its remarkable adaptability, the spiral classifier shines exceptionally in sizing pulp during metal beneficiation processes and equally excels in desliming and dewatering operations in ore washing. Often integrated with ball mills to create a highly efficient closed circuit system, this machinery is renowned for its straightforward yet reliable design, ensuring seamless operation. By leveraging the principle of varying sedimentation rates based on particle size and specific gravity, it allows fine ore particles to naturally rise to the surface, forming an overflow, while the bulkier coarse particles settle at the bottom of the tank. This brilliantly devised grading mechanism uses mechanical classification, with the screw driving the graded materials for discharge. Fine powders are effortlessly filtered and the spiral plate expertly guides coarse materials back to the mill's feed inlet; the filtered fine materials exit gracefully through the overflow pipe.

Dry Ball Mill Production Line With Classifier:
The Dry Ball Mill serves as the dry counterpart to the wet type ball mill, primarily adopted in construction and chemical industries for crafting precision powders. It plays an indispensable role in industrial grinding plants.

Characterized by its grid-like design, dry type ball mills are essential for handling various material sizes; selecting the correct ball mill with the optimal length and diameter ratio is vital. The separator manages the final product, while an integrated ventilating system boosts materials' movement within the mill. Zoneding Machine's dry type ball mills find extensive applications in processing limestone, granite, gypsum, phosphate rock, activated carbon, and cement. Praised for their robustness and ease of upkeep, these mills are a trusted choice for seamless operations.

Working Principle:

The spiral classifier functions on an advanced principle of material stratification, driven by the rotating motion of spiral blades. As materials enter the classifier, the ascending movement of the blades propels them forward. Here, fine materials, due to their small size and increased hydrodynamic resistance, rise with the blades, spilling over from the classifier's top. In contrast, the heavier coarse materials, with their larger size and reduced hydrodynamic resistance, settle beneath the blades and are channeled through a designated exit at the base, returning to the grinding mill for further refinement.

 

Spiral classifiers are a vital asset across multiple sectors, including mining, mineral processing plants, construction materials, and the chemical industry. They are crucial for material classification and dewatering within grinding circuits and play a pivotal role in the regrinding of coarse materials, significantly enhancing overall operational efficiency.

Advantages:

• Effective Classification: With meticulous precision, it accurately distinguishes and separates fine materials that have reached the desired particle size with impressive accuracy.
• High Processing Capacity: Perfectly tailored for extensive, large-scale classification operations, delivering exceptional performance and capability.
• Easy Operation: Incredibly simple to control and maintain, ensuring smooth and efficient operation consistently.
• Low Energy Consumption: This equipment is notable for its energy-efficient design, utilizing considerably less energy compared to other classification devices.

Types:

Single Spiral Classifier: Equipped with a single spiral blade, this model is perfect for small-scale classification operations, providing precise processing capabilities.
Double Spiral Classifier: Featuring dual spiral blades, it is crafted for large-scale classification operations, offering enhanced processing capacity and superior classification results.
High Weir Spiral Classifier: Distinguished by its elevated weir plate, this classifier ensures more effective control over material classification and overflow management.

Precautions:
Select the appropriate type of spiral classifier based on the materials' characteristics and specific classification requirements to ensure optimal performance.
To ensure the peak performance and longevity of your equipment, it is essential to conduct routine inspections of the spiral blades. By diligently monitoring for signs of wear and promptly replacing any worn components, you can maintain optimal efficiency and extend the lifespan of your Innovative Spiral Classifier.
Upholding impeccable cleanliness standards is of utmost importance. By keeping the equipment spotless, you can prevent potential material blockages, guaranteeing smooth, uninterrupted operation and enhancing the overall productivity of your Innovative Spiral Classifier for Superior Grading and Separation Applications.
Achieving remarkable classification results hinges on maintaining operational stability. It is crucial to ensure that the classifier functions steadily, which will consistently deliver superior grading and separation performance, setting the benchmark for excellence.

87703896

Product Parameters

 

Outstanding Features of Innovative Spiral Classifier:
1. Revel in seamless operation with its straightforward design and consistently reliable performance. 2. Employs an advanced mechanical classification system that leverages the differing sedimentation speeds of solid particles, distinguished by size and specific gravity. 3. Precisely categorizes ground material powder originating from the grinder, with the ingenious spiral chip guiding coarse grains back into the grinder's material inlet, while finely classified grains elegantly overflow from the surface. 4. Built upon a foundation of robust channel steel and a body meticulously welded from durable steel plate. 5. Incorporates a state-of-the-art lower spiral bearing support, crafted with an ingeniously designed engine-bearing structure, ensuring remarkable wear-resistance and prolonged durability. 6. Provides adaptable lifting device options, offering both electric and manual choices to cater to diverse operational demands.

Employing the essential principle that solid particles differ in size and specific gravity, which influences their settling velocity in liquids, this classifier is unparalleled in its efficiency. Delicate ore particles gracefully rise to the surface, overflowing effortlessly, while the heavier particles settle at the tank's depths, propelled upwards by the screw mechanism to the discharge zone. This sophisticated process effectively classifies ground powder within the mill, as the spiral plate directs coarse materials back into the mill's feed port, allowing refined, filtered materials to smoothly exit through the overflow pipe.

 

ype	Model	Specifi- cations	(mm) Spiral- dia	(r/min) Spiral Speed	Water		Dip (')	(t/d) Worker		Driving Motor		Lift Motor		Weight (kg)
					Length (mm)	Width (mm)		Overfiow Traffic	Send Retur Quantity	Model	kW Power	Mode	kW) Power
High Weir Single Screw	FLG-5	φ500	500	8~15	4500	555	14°~18°30'	32	143~261	Y90L-6	1.1			1600
	FLG-7	φ750	750	4~9.9	5500	830	14°~18°30'	65	256~564	Y132S-6	3			2900
	FLG-10	φ1000	1000	1.6~7.6	6500	1112	14°~18°  30'	85	473~1026	Y132M-6	5.5			4400
	FLG-12	φ1200	1200	5~7	6500	1372	14°~18°30'	155	1170~1600	Y132M-6	5.5	Y90L-4	1.5	8800
	FLG-15	φ1500	1500	2~6	8265	1664	14°~18°30'	235	1140~2740	Y160M-6	7.5	Y100L1-4	2.2	11680
	FLG-20	φ2000	2000	3.6~5.6	8400	2200	14°~18°30'	400	3890~5940	Y160L-4	15	Y100L2-4	3	20450
	FLG-24	φ2400	2400	3.6	9130	2600	14°~18°  30'	580	6800	Y180M-4	18.5	Y100L2-4	3	25650
	FLG-30	φ3000	3000	3.2	12500	3200	14°~18°30'	890	11650	Y225M-6	30	Y112M-4	4	37000
High Weir Double Screw	2FLG-12	φ1200	1200	6	6500	2600	14°~18°30'	310	2340~3200	Y132M-6	5.5×2	Y90L-4	1.5×2	15840
	2FLG-15	φ1500	1500	2.5,4,6	8250	3200	14°~18°30'	470	2280~5480	Y160M-6	7.5×2	Y100L-4	2.2×2	22100
	2FLG-20	φ2000	2000	3.6,5.5	8400	4280	14°~18°30'	800	7780~11880	Y160L-6/4	11×2 15×2	Y100L2-4	3×2	36400
	2FLG-24	φ2400	2400	3.67	9130	5100	14°~18°30'	1160	13600	Y180M-4	8.5×2	Y100L2-4	3×2	45874
	2FLG-30	φ3000	3000	3.2	12500	6300	14°~18°  30'	1785	23300	Y200L-6	22×2	Y112M-4	4×2	73030

Packaging & Shipping

We ensure that our state-of-the-art machinery is prepared for shipment with the utmost care and precision, guaranteeing both security and efficiency during transportation. Our packaging solutions are tailored to meet the specific requirements of each piece of equipment, employing a variety of sophisticated methods: simple yet effective nude packing, collective bundle packing for added protection, durable grass rope packing, dependable waterproof packing to resist weather conditions, strong wooden pallets packing, and the ultimate in safeguarding with robust wooden box or carton box packing.

After Sales Service

At Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd., we pride ourselves on delivering unparalleled after-sales service and consultation. Our unwavering commitment to customer satisfaction distinguishes us from the rest. We ensure that our expert team is accessible and ready to assist you through various channels, including our responsive sales hotline, email, and digital platforms such as Skype and MSN. Remarkably, we guarantee that all email inquiries are addressed within an impressive 30-minute timeframe.
Our team of highly skilled technicians is equipped with cutting-edge diagnostic tools, enabling them to expertly troubleshoot and enhance the performance of your equipment. This proactive approach significantly reduces downtime and ensures maximum efficiency, allowing your operations to continue seamlessly.
We take immense pride in our expansive capabilities to provide an extensive range of consumable and electrical/mechanical spare parts. Each item is catered with meticulous precision and care, ensuring all your operational needs are met with excellence.
Comprehensive Pre-Sales Service
• We provide comprehensive insights into the production procedure, ensuring complete transparency and understanding from the very beginning.
• We deploy seasoned engineers who oversee installation and testing processes, guaranteeing seamless integration and optimal functionality.
Tailored Sales Service
• We offer bespoke solution designs that precisely align with your unique operational needs and challenges.
• We provide detailed product renderings and steel structure drawings, enabling you to visualize your project with exceptional clarity and precision.
• Gain exclusive access to successful project examples and seize opportunities to visit our cutting-edge production and R&D facilities, offering you invaluable first-hand insights into our innovative capabilities.
Reliable After-Sales Service
• Comprehensive and Ongoing Support • One-year quality warranty paired with lifelong maintenance, offering unmatched peace of mind and enduring reliability.
• During the warranty period, we provide complimentary repair services, covering both labor and materials. Beyond this, we offer reasonably priced spare parts and maintenance services, always taking full responsibility for any inherent product defects.
• Our response time is unparalleled: upon receiving your notification, we guarantee 24-hour technical support, swiftly ensuring your operations are fully restored.

 

FAQ

Q: How to get the free solution and quotation?
A: Please send inquiry to us, leave your whatsapp and email, our sales manager will contact you within 1 hours.

Q: Are you manufacture or trading company?
A: We are factory, established in 2009.

Q:How long is the delivery time of your product?
A:The delivery time is within 30 working days.

Q:What is the payment term?
A:The payment term is T/T.

Q:How long is the product warranty period?
A:Our warranty period is 1 year, excluding wearing parts.

Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.

Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.